BPL Module Cover Assembly for Aircraft Ground Communication

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Solution Overview

Problem

Current wireless off-board communication solutions for aircraft are limited by cost and technology constraints, particularly at regional or military airports lacking GateLinkā„¢ capabilities, resulting in reduced data speed and efficiency when using portable ground power carts with alternating current (AC) power.

Innovation Solution

A Broadband over Power Line (BPL) module cover assembly is provided, which includes a connection interface, a BPL network interface, and a fuse interface to prevent electrical faults, enabling communication between an aircraft and a ground-based network using a stinger connector and ground power stinger cable, even in the absence of 400 Hz power infrastructure.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If portable ground power carts with AC power are used at regional or military airports without 400 Hz power infrastructure, then aircraft can receive power, but data speed and communication efficiency are reduced

Engineering Contradiction:
Improvepower infrastructure adaptabilityVSAvoiddata speed
Core Design Contradiction:
Adaptability or versatilityVSProductivity

Solution Approach 1:

The BPL communication system is designed to work with multiple power sources including both 400 Hz power infrastructure and standard AC power from portable ground power carts. The system can automatically adapt to the available power source type, making it universally applicable across different airport types from large commercial airports with 400 Hz infrastructure to regional or military airports using only AC power carts.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The communication system adjusts its operational parameters based on the detected power source type. When 400 Hz power is detected, the system operates in optimized mode for high-speed data transmission. When AC power is detected, the system adapts its parameters to maintain functional communication while accounting for the different power characteristics, thus resolving the contradiction between adaptability and data speed.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If wired 400 Hz power infrastructure is used, then high-bandwidth communication is achieved, but cost and installation complexity increase

Engineering Contradiction:
Improvecommunication bandwidthVSAvoidinfrastructure complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The BPL communication system is designed to automatically detect the available power infrastructure type and self-adjust its operation accordingly. At airports with 400 Hz infrastructure, the system automatically utilizes this for high-bandwidth communication without requiring manual configuration. At airports without 400 Hz infrastructure, the system automatically adapts to use AC power from portable carts, eliminating the need for expensive 400 Hz infrastructure installation while maintaining communication functionality.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system enables the use of portable ground power carts as a temporary or permanent replacement for expensive wired 400 Hz power infrastructure. These AC power carts are significantly cheaper and require no complex installation, providing a cost-effective alternative that the BPL system can fully utilize for communication purposes.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Ease of manufacture

If portable ground power carts are used instead of wired 400 Hz infrastructure, then component costs and installation complexity are reduced, but data speed decreases

Engineering Contradiction:
Improveinstallation simplicityVSAvoiddata speed
Core Design Contradiction:
Ease of manufactureVSProductivity

Solution Approach 1:

The BPL communication system dynamically adjusts its operational characteristics based on the power source being used. When connected to AC power from portable carts, the system dynamically optimizes its communication parameters to achieve the highest possible data speed within the constraints of the available infrastructure. This dynamic adaptation ensures that the system extracts maximum performance from each power source type, minimizing the data speed penalty while maintaining installation simplicity.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS9929774B2Methods and systems for vehicle communication to a data network
Publication Date: 2018.03.27 THE BOEING CO
  • US9929774B2 patent drawing
  • US9929774B2 patent drawing
  • US9929774B2 patent drawing

AI summary

Methods, systems, and a Broadband over Power Line (BPL) module cover assembly for enabling communication between an aircraft and a ground-based network are provided. The BPL module cover assembly includes a connection interface configured to be coupled to and receive power from a stringer connector and a BPL network interface coupled to and configured to receive power from said connection interface. The BPL module cover assembly also includes a fuse interface including a plurality of fuses coupled between the connection interface and the BPL network interface. The fuse interface is configured to prevent power provided by the connection interface from damaging the BPL network interface in the event of an electrical fault.