Back Brace Panel Arced Portion Prevents Twisting

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Solution Overview

Problem

Existing back braces often struggle with adjustability and comfort, as they can twist or deform when pressure is applied, reducing their effectiveness in providing consistent spinal support.

Innovation Solution

The design incorporates panels with arced portions and protrusions to prevent twisting, allowing the panels to flex inwardly while maintaining the first wall's flatness, and utilizing hook or loop materials to secure the lateral support without additional fasteners, ensuring proper positioning and comfort.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If the panel is made flat and rigid to maintain structural stability, then the panel can provide consistent support, but the panel cannot flex inwardly when pressure is applied

Engineering Contradiction:
Improvepanel structural stabilityVSAvoidpanel flexibility
Core Design Contradiction:
Stability of the object's compositionVSAdaptability or versatility

Solution Approach 1:

The patent applies curvature by forming the second wall with an arced portion that allows the panel to flex inwardly when pressure is applied. The curved geometry enables the panel to deform in a controlled manner while the first wall remains substantially flat to maintain structural stability. This resolves the contradiction by using different geometric forms for different functional requirements.

Inventive Principle:
Principle #14Spheroidality (Curvature)

2Adaptability or versatility

If the panel is made flexible to allow inward flexing, then the panel can adapt to pressure, but the panel may twist or deform when pressure is applied

Engineering Contradiction:
Improvepanel flexibilityVSAvoidpanel deformation control
Core Design Contradiction:
Adaptability or versatilityVSStability of the object's composition

Solution Approach 1:

The patent segments the panel into distinct functional zones: a first wall configured to remain substantially flat to maintain structural stability, and a second wall with an arced portion that is configured to flex inwardly. This segmentation allows different parts of the panel to perform different functions - one part maintains stability while the other provides controlled flexibility, preventing unwanted twisting or deformation.

Inventive Principle:
Principle #1Segmentation

3Manufacturing precision

If additional fasteners are added to secure the lateral support, then the positioning accuracy improves, but the device complexity increases

Engineering Contradiction:
Improvelateral support positioning accuracyVSAvoidnumber of fasteners
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent merges the positioning and securing functions into the panel structure itself. The aperture formed by the first and second walls provides inherent positioning guidance for the lateral support, and the arced portion of the second wall provides frictional retention. This integration eliminates the need for separate positioning features and additional fasteners, achieving both accurate positioning and secure attachment while reducing device complexity.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances the adjustability and comfort of back braces by allowing the panels to flex inwardly without twisting, maintaining the effectiveness of spinal support and reducing the need for additional fasteners, thereby improving user experience.

Implementation Method 1

the second wall's bottom surface has an arced portion... the second wall including the arced portion can flex inwardly toward a wearer

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

one or more of the walls, and preferably the first wall, can additionally comprise a plurality of protrusions configured to engage a portion of the lateral support

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentEP2953591B1Lower spine brace
Publication Date: 2019.06.12 FIJI MANUFACTURING LLC
  • EP2953591B1 patent drawingFigure 1~3
  • EP2953591B1 patent drawingFigure 4~5
  • EP2953591B1 patent drawingFigure 6A~6C

AI summary

A brace comprises one or more panels having an aperture or slit that is at least partially defined by a first portion and a second portion. Each panel can couple with a lateral support that is configured to wrap around a portion of a wearer's body. One or both of the first and second portions can comprise an arc that is configured to prevent a twisting of the panel when the brace is tightened around a wearer. One or both of the first and second portions can additionally or alternatively comprise a plurality of protrusions configured to interact with a portion of a lateral support to thereby assist in maintaining a vertical position of the lateral support with respect to the panel.