Brace Pipe Hanger Assembly for Variable Pipe Sizes
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Solution Overview
Problem
Existing pipe hanger systems are not adaptable to varying sizes of brace pipes and require complex and time-consuming coupling processes.
Innovation Solution
A brace pipe attachment device comprising a hook member and a base member, with a fastener extending through both to securely engage the brace pipe, allowing for easy adjustment and secure attachment.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If traditional pipe hangers are used to support piping on brace pipes, then the piping can be supported, but the system is not adaptable to varying sizes of brace pipes and requires complex and time-consuming coupling processes
Solution Approach 1:
The attachment device is designed with a universal base member that can accommodate brace pipes of varying sizes through adjustable fastening mechanisms. The base member includes a platform with fastener holes that can secure to different diameters, making the same device applicable across multiple pipe size specifications without requiring size-specific components.
Solution Approach 2:
The attachment device is divided into distinct functional segments: a base member for securing to the brace pipe, a stem for connection, and a pipe hanger component for supporting the piping. This segmentation allows each component to be optimized independently and facilitates easier assembly and adjustment to different pipe sizes.
2Reliability
If traditional coupling methods are used to attach pipe hangers to brace pipes, then secure attachment can be achieved, but the process is complex and time consuming
Solution Approach 1:
The base member is pre-configured with fastener holes positioned to accommodate standard pipe diameters, allowing installers to directly attach the device to the brace pipe without requiring complex alignment procedures or multiple adjustment steps. The pre-planned hole positions enable rapid securement while maintaining reliable attachment.
Solution Approach 2:
The attachment device combines multiple functions into a single integrated component: the base member simultaneously provides mounting surface, fastening points, and structural support. This merging eliminates the need for separate alignment tools, multiple fasteners, and adjustment mechanisms that would otherwise be required in traditional coupling methods.
Data Source
AI summary
A method of supporting piping on a brace pipe includes providing a brace pipe attachment assembly comprising a first brace pipe attachment device, a second brace pipe attachment device, and a pipe hanger coupled to each of the first and second brace pipe attachment devices, the first brace pipe attachment device defining a first brace pipe channel and the second brace pipe attachment device defining a second brace pipe channel; inserting a first pipe end of the of the brace pipe through the first brace pipe channel; placing the pipe hanger under the piping to support the piping thereon; and inserting the brace pipe into the second brace pipe channel, wherein the second brace pipe attachment device is a hook partially encircling the second brace pipe channel and defining an open hook side, the open hook side allowing lateral access to the second brace pipe channel.


