Single-Use Brachytherapy Handle-Cap Coupling Against Reuse

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Solution Overview

Problem

Existing brachytherapy systems allow for re-use without proper repair, potentially compromising safety and efficacy due to disengagement of the handle and cap, which can lead to improper re-engagement and handling of radionuclide brachytherapy sources.

Innovation Solution

The system is designed as a single-use device where disengagement of the handle and cap alters the coupling portions, rendering them unable to re-engage without repair, ensuring the system cannot be reused in the same manner, and includes features like trays and immobilization mechanisms to facilitate safe disassembly.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the brachytherapy system is designed as a reusable device with detachable handle and cap, then the device can be used multiple times, but safety and efficacy are compromised due to improper re-engagement after disassembly

Engineering Contradiction:
ImprovereusabilityVSAvoidsafety and efficacy
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent implements a single-use brachytherapy system where the handle and cap are designed as disposable components that are discarded after one use. This eliminates the risk of improper re-engagement and ensures safety and efficacy by preventing reuse of components that have been disassembled.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The system is divided into separate handle and cap components that are permanently disconnected after use. The coupling portions are designed to be altered during the disconnection process, ensuring that the components cannot be re-engaged, thus maintaining safety while allowing controlled single-use operation.

Inventive Principle:
Principle #1Segmentation

2Reliability

If the handle and cap are permanently connected, then the system cannot be reused, but disassembly is needed to access the radionuclide brachytherapy source

Engineering Contradiction:
Improveprevention of improper re-engagementVSAvoidaccess to radionuclide source
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The coupling portions are pre-designed with features that facilitate controlled disassembly through specific motions (pushing, twisting, pulling). The alteration mechanism is built into the coupling design, so that the act of disassembly itself automatically prevents future re-engagement, ensuring reliability while enabling access to the source.

Inventive Principle:
Principle #10Preliminary action

3Adaptability or versatility

If the coupling portions are designed to allow re-engagement, then the device can be reused, but the system may be improperly re-assembled compromising safety

Engineering Contradiction:
Improvere-engagement capabilityVSAvoidimproper re-engagement risks
Core Design Contradiction:
Adaptability or versatilityVSObject-affected harmful factors

Solution Approach 1:

The handle and cap are designed as single-use disposable components. After the radionuclide source is removed by disassembling the handle and cap, the components are discarded and cannot be reused. This eliminates the risk of improper re-engagement entirely by making re-use impossible rather than just difficult.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The coupling portions feature asymmetric alteration during disassembly, where the handle coupling portion and cap coupling portion are changed in incompatible ways (e.g., one is pushed off while the other remains, or twisting alters the geometry). This asymmetric change ensures that even if both components are present, they cannot be re-engaged in the correct configuration.

Inventive Principle:
Principle #4Asymmetry

Data Source

PatentUS12605563B2System for brachytherapy
Publication Date: 2026.04.21 QSA GLOBAL INC
  • US12605563B2 patent drawing
  • US12605563B2 patent drawing
  • US12605563B2 patent drawing

AI summary

Single-use brachytherapy systems for application of beta radiation to a target tissue, and methods of use. The single-use brachytherapy systems herein feature a cap into which a radionuclide brachytherapy source (RBS) can be inserted and a handle that removably attaches to the cap. When the handle is disengaged from the cap in order to access the RBS, the system is rendered useless for its original purpose, for its use as it was originally intended, for its use as prescribed, unless repaired.