Ground-Assembled Bracing Tensor With Angle-Activated Bolt Lock
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Solution Overview
Problem
Existing tensors for bracing vertical structures to the ground are difficult to assemble and disassemble, especially when the attachment point is inaccessible to the operator due to height limitations.
Innovation Solution
A tensor design with an elongate body and a head featuring an oblique groove and pivotable locking means that allows attachment to a horizontal bolt from the ground, enabling easy assembly and disassembly by adjusting the inclination angle to lock the bolt in place.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If the tensor is fixed to the vertical structure at a height greater than 2m, then the bracing effectiveness is improved, but the assembly becomes difficult or impossible for an operator to perform from the ground
Solution Approach 1:
The tensor incorporates a dynamic locking mechanism with a groove and pivotable locking means that changes state based on the inclination angle. When the tensor is raised at a shallow angle, the locking means allows the horizontal bolt to move freely along the groove. When tilted to the locking angle or greater, the locking means automatically engages to retain the bolt, providing dynamic adaptability that enables ground-level assembly while maintaining high-position bracing effectiveness
Solution Approach 2:
The invention changes the parameter of inclination angle to control the assembly process. By raising the tensor at an angle smaller than the locking angle, the operator can easily hook the head onto the horizontal bolt from the ground. Then by tilting to increase the inclination angle to the locking angle or greater, the locking means automatically engages. This parameter change enables the tensor to be assembled from the ground while maintaining the ability to brace at heights greater than 2m
2Strength
If the tensor uses a traditional fixed attachment method, then the connection strength is improved, but the time required for assembly and disassembly increases
Solution Approach 1:
The locking mechanism dynamically responds to the inclination angle change. When the tensor is tilted to the locking angle or greater, the locking means automatically engages to retain the horizontal bolt, providing strong connection without requiring manual intervention. For disassembly, the operator simply lowers the inclination angle below the locking angle, and the locking means automatically releases, enabling quick assembly and disassembly while maintaining connection strength when locked
Solution Approach 2:
The locking mechanism is self-activating based on the inclination angle. When the tensor is tilted to the locking angle or greater during assembly, the locking means automatically engages to retain the horizontal bolt without requiring manual operation. Similarly, when lowered below the locking angle, it automatically releases. This self-service mechanism eliminates the need for additional locking operations, reducing assembly time while maintaining connection strength
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
Enables quick and efficient assembly and disassembly of tensors from vertical structures, even when the attachment point is out of reach, enhancing operational efficiency.
Implementation Method 1
locking means pivotable with respect to the head and configured to retain the horizontal bolt in the groove when the tensor is arranged in a locking position
Data Source
Figure 1
Figure 2~3
Figure 4(a)~5(b)
AI summary
Tensor for bracing a vertical structure (20) comprising an elongated body (2) and a head (3) attached to the elongated body (2) and configured to be attached to a horizontal bolt (22) of the vertical structure (20). The head (3) comprises at least one groove (6) extending obliquely with respect to the elongated body (2) and configured to engage the tensor (1) to the horizontal bolt (22). The tensor (1) further comprises locking means (10) pivotable with respect to the head (3) and configured to retain the horizontal bolt (22) in the groove (6) when the tensor (1) is arranged in a locking position in which the head (3) is inclined with respect to the horizontal at an angle (β) that is at least equal to a predetermined locking angle. Process for assembling/disassembling a tensor to/from the vertical structure.