Soft Braided Anchoring Implant for Bone Tunnel Fixation

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Solution Overview

Problem

Current anchoring devices for attaching soft tissue to bone in minimally invasive surgeries, such as rotator cuff repair, face challenges like loosening, bone weakening, MRI interference, and complex suture management, which can lead to reduced repair predictability and increased risk of arthritis.

Innovation Solution

A knotless anchoring system using a soft, tubular braided implant with a suture pathway and a binding element that expands radially within the bone tunnel to secure the soft tissue without the need for a tertiary knot, ensuring a strong and stable attachment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If traditional anchoring devices (polymers, metal, biodegradable compounds) are used to attach soft tissue to bone, then the attachment strength is improved, but the bone may be weakened or predisposed to fracture

Engineering Contradiction:
Improveattachment strengthVSAvoidbone weakening
Core Design Contradiction:
StrengthVSObject-affected harmful factors

Solution Approach 1:

The patent changes the material parameters from traditional rigid polymers and metals to a soft, flexible braided construct that can elongate and contract. This parameter change allows the anchor to provide strong attachment while being compliant with bone tissue, avoiding bone weakening and fracture risk

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses a composite structure combining soft flexible braided material with an elongatable core element. This composite approach provides both the flexibility needed to avoid bone damage and the structural integrity needed for strong soft tissue attachment

Inventive Principle:
Principle #40Composite materials

2Reliability

If multiple sutures are used for soft tissue to bone fixation, then the attachment security is improved, but the procedure time is lengthened and knot tying complexity increases

Engineering Contradiction:
Improveattachment securityVSAvoidprocedure time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent merges multiple suture functions into a single integrated soft flexible braided construct. The construct incorporates multiple sutures within its structure, allowing all attachment functions to be achieved through one implant rather than multiple separate suture passages and knot ties

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The soft flexible braided construct is self-anchoring through its ability to elongate and contract within the bone tunnel. The construct automatically secures itself without requiring external knot tying, as the material properties provide inherent locking and retention

Inventive Principle:
Principle #25Self-service

3Stability of the object's composition

If hard anchoring devices are used for soft tissue to bone fixation, then the attachment stability is improved, but the risk of joint damage and arthritis increases

Engineering Contradiction:
Improveattachment stabilityVSAvoidjoint damage risk
Core Design Contradiction:
Stability of the object's compositionVSObject-affected harmful factors

Solution Approach 1:

The patent fundamentally changes the physical state and mechanical properties of the anchoring device from hard and rigid to soft and flexible. This parameter change eliminates the risk of hard device loosening and joint damage while maintaining attachment stability through the soft tissue's natural interaction with the flexible construct

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs a soft flexible braided construct that behaves like a flexible shell within the bone tunnel. This flexible structure conforms to the surrounding tissue, provides stable attachment through compression and friction, and eliminates the hazards associated with hard devices

Inventive Principle:
Principle #30Flexible shells and thin films

4Strength

If metal anchoring devices are used for soft tissue to bone fixation, then the attachment strength is improved, but MRI compatibility is compromised due to scatter

Engineering Contradiction:
Improveattachment strengthVSAvoidMRI interference
Core Design Contradiction:
StrengthVSObject-affected harmful factors

Solution Approach 1:

The patent replaces metal materials with soft flexible polymeric or biodegradable materials in a composite braided construct. This material substitution maintains attachment strength while eliminating MRI interference, as the soft materials are non-magnetic and do not cause scatter artifacts

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent changes the material composition parameters from metallic to non-metallic soft materials. This parameter change fundamentally eliminates the magnetic properties that cause MRI interference while preserving the mechanical strength needed for soft tissue attachment through alternative mechanisms

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system provides a secure and stable attachment of soft tissue to bone with reduced risk of loosening and bone weakening, while allowing for easier MRI compatibility and minimizing the risk of joint damage, thus enhancing surgical predictability and patient outcomes.

Implementation Method 1

a soft material anchoring system including an elongate, tubular braided soft anchoring implant, that has a first elongate state wherein the implant may easily slide within a bone tunnel, and a second axially compressed state such that the implant is wedged within this bone tunnel

Methodology Applied
Scientific EffectRadial expansion:

Implementation Method 2

At least one suture pathway extends along and through a sidewall of the implant, this pathway intended for a portion of a length of suture, so that the length of suture may slide along this suture pathway and adjust the implant from the first elongate state to the second compressed state

Methodology Applied
Scientific EffectFriction: Friction

Implementation Method 3

A binding element that at least partially extends within the implant, with a first larger binding portion and a second smaller sliding portion

Methodology Applied
Scientific EffectWedge: Wedge

Data Source

PatentUS11064992B2Tissue repair assembly
Publication Date: 2021.07.20 ARTHROCARE CORP
  • US11064992B2 patent drawing
  • US11064992B2 patent drawing
  • US11064992B2 patent drawing

AI summary

The present disclosure includes a soft material anchoring system including an elongate, tubular braided soft anchoring implant. The implant has a first elongate state where the implant may easily slide within a bone tunnel, and a second axially compressed state where the implant is wedged within the bone tunnel. The implant also includes at least one suture pathway that extends along and through an implant side wall; this pathway receives at least a portion of a length of suture that is also attached to soft tissue. This length of suture may slide along the suture pathway and transition the implant from the first elongate state to the second compressed state. The system also includes a binding element that at least partially extends within the implant, the binding element having both a first larger binding portion and a second smaller sliding portion.