Braided Vaso-Occlusive Member Pattern for Flexibility and Column Strength

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Solution Overview

Problem

Existing braided embolic devices face challenges in achieving a balance between sufficient stiffness for delivery and flexibility for deployment, as reducing wire diameter or number compromises either column strength or flexibility, and standard braid patterns like 'one-over, one-under' sacrifice flexibility when expanded.

Innovation Solution

The use of alternative braid patterns such as 'two-over, one-under', 'two-over, two-under', 'three-over, one-under', and 'four-over, one-under' designs, where filaments of one set cross over and under multiple consecutive filaments of another set, providing enhanced flexibility and softness while maintaining column strength in the radially compressed configuration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If wire diameter or number is reduced to increase flexibility, then flexibility is improved, but column strength deteriorates

Engineering Contradiction:
ImproveflexibilityVSAvoidcolumn strength
Core Design Contradiction:
Adaptability or versatilityVSStrength

Solution Approach 1:

The patent changes the braid pattern parameters from standard 'one-over, one-under' to alternative patterns such as 'two-over, one-under' and 'three-over, one-under'. This parameter change in the braiding structure allows the device to achieve both flexibility and column strength without compromising wire diameter or number, resolving the contradiction between flexibility and structural strength.

Inventive Principle:
Principle #35Parameter changes

2Device complexity

If standard braid pattern is used to maintain structural simplicity, then device complexity is reduced, but flexibility deteriorates

Engineering Contradiction:
Improvebraid pattern complexityVSAvoidflexibility
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The patent modifies the braid pattern parameters while maintaining the overall braided structure. The alternative patterns ('two-over, one-under' and 'three-over, one-under') represent controlled parameter changes that enhance flexibility without significantly increasing device complexity, as they follow systematic braiding rules rather than introducing completely new structural concepts.

Inventive Principle:
Principle #35Parameter changes

3Adaptability or versatility

If braid pattern is modified to enhance flexibility, then flexibility is improved, but manufacturing complexity increases

Engineering Contradiction:
ImproveflexibilityVSAvoidbraiding process simplicity
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The alternative braid patterns are achieved by changing the crossing parameters in the braiding process (e.g., crossing two wires over one instead of one over one). These parameter changes can be implemented using standard braiding machinery with adjusted settings, maintaining ease of manufacture while achieving the desired flexibility enhancement.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS11524328B2Braided medical devices
Publication Date: 2022.12.13 STRYKER EUROPEAN OPERATIONS HOLDINGS LLC
  • US11524328B2 patent drawing
  • US11524328B2 patent drawing
  • US11524328B2 patent drawing

AI summary

A braided vaso-occlusive member formed out of first plurality of filaments interwoven with a second plurality of filaments, wherein filaments of the first plurality are helically wound in a first rotational direction along an elongate axis of the braided member, and filaments of the second plurality are wound in a second rotational direction opposite the first rotational direction, such that filaments of the first plurality cross over and/or under filaments of the second plurality at each of a plurality cross-over locations axially spaced along the elongate axis of the braided member, wherein at each cross-over location, the filaments of the first plurality cross over at least two consecutive filaments of the second plurality, then cross under only a single filament of the second plurality, and then cross over at least two additional consecutive filaments of the second plurality.