Braided Suture Marker Assembly to Prevent Fiducial Migration

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Solution Overview

Problem

Fiducial metal markers in less dense or fatty tissue risk migration and inaccurate placement, leading to suboptimal radiation therapy targeting.

Innovation Solution

A braided suture system encapsulates the marker within absorbable or non-absorbable fibers, securing it in place with a woven technique, optionally marked with a contrasting color, and may include a radioactive core for enhanced visibility.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a loose marker system is used in less dense or fatty tissue, then the marker placement procedure is simpler, but the marker migrates and placement accuracy deteriorates

Engineering Contradiction:
Improvemarker insertion simplicityVSAvoidmarker placement accuracy
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The marker is nested within a suture structure, specifically enclosed by braided suture threads that form a cavity containing the marker. This nesting configuration prevents the marker from migrating in less dense or fatty tissue while maintaining simple insertion procedures, as the entire suture-marker assembly can be inserted together through a needle.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The system combines different materials with complementary properties: a metallic marker (gold, platinum, or iridium) for radiopacity and imaging visibility, combined with absorbable or non-absorbable suture materials for tissue anchoring. This composite construction ensures the marker remains securely positioned in various tissue densities while maintaining ease of insertion.

Inventive Principle:
Principle #40Composite materials

2Reliability

If a suture marker system is used to secure the marker, then marker stability improves, but the device complexity increases

Engineering Contradiction:
Improvemarker stabilityVSAvoidsuture marker system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The suture system is segmented into multiple individual threads (typically three) that are braided together to form a cohesive structure. Each thread independently contributes to marker stability, and the segmented design allows for flexible insertion through a needle while maintaining overall structural integrity and marker security.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Multiple suture threads are merged through braiding to create a unified encapsulating structure around the marker. This merging of separate elements into a single integrated suture-marker assembly simplifies the insertion process (passed through one needle) while maintaining the reliability benefits of multiple anchoring points.

Inventive Principle:
Principle #5Merging (Combining)

3Reliability

If the marker is encapsulated within braided suture threads, then marker migration is prevented, but the manufacturing process becomes more complex

Engineering Contradiction:
Improvemarker position stabilityVSAvoidassembly process simplicity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The suture threads are pre-formed into a braided structure with a defined cavity before marker insertion. This preliminary braiding creates the encapsulating framework in advance, allowing for straightforward marker insertion into the pre-prepared cavity without requiring complex assembly steps during the surgical procedure.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The marker is inserted into the cavity formed by the braided suture threads, creating a nested configuration. This nesting approach simplifies manufacturing compared to attempting to form the suture structure around the marker after insertion, as the braided cavity is prepared in advance to receive the marker.

Inventive Principle:
Principle #7Nested doll (Nesting)

Data Source

PatentUS12502245B2Braided fiducial metallic marker system
Publication Date: 2025.12.23 SURGICAL RADIATION PROD
  • US12502245B2 patent drawing

AI summary

A braided suture fiducial metallic marker system includes a braided suture fiducial metallic marker system includes a metallic marker, a multiplicity of suture threads (absorbable or non-absorbable), braided with one another and encapsulating the marker, and a needle disposed at a distal end of the multiplicity of threads and a needle disposed at an opposite distal end. In this regard, a portion of the braided suture threads in which the marker is encapsulated may be visually demarcated with a contrasting color. As well, the marker may define a cavity which may in turn, contain a radioactive material. As another option, a single one of the multiplicity of suture threads may extend through one end of the cavity to another end of the cavity so that the single one of the multiplicity of threads is braided with others of the multiplicity of suture threads.