Braided Vascular Plug Structure for High-Flow Vessel Occlusion

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Solution Overview

Problem

Vascular occlusion devices fail to effectively occlude larger vasculatures with higher blood pressures or increased blood flows, and there is a challenge in balancing rapid occlusion with ease of deliverability.

Innovation Solution

A vascular plug with a braided mesh portion that expands to a three-dimensional shape, supported by a flexible membrane and a support frame with hinges and coils, designed to withstand high pressures and flows, and includes a flexible membrane to encourage thrombosis for occlusion.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a vascular occlusion device is designed for larger vasculatures with higher blood pressures, then the device can effectively occlude larger vessels, but the device becomes more susceptible to failure under high pressure and flow conditions

Engineering Contradiction:
Improveapplicability to larger vasculaturesVSAvoidresistance to high pressure and flow
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The device is divided into multiple segments including a proximal support arm with proximal hinge, a distal support arm with distal hinge, and a membrane portion. These segmented components work together to distribute mechanical stresses across multiple articulation points, allowing the device to maintain structural integrity in larger, high-pressure vasculatures while remaining adaptable to various vessel sizes.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The support arms incorporate hinges that allow dynamic articulation and movement. The proximal hinge in the proximal support arm and the distal hinge in the distal support arm enable the device to flex and adapt to pressure differentials and flow conditions, maintaining reliability across a range of hemodynamic environments in larger vessels.

Inventive Principle:
Principle #15Dynamics

2Strength

If a rigid support structure is used to withstand high pressures, then the device maintains structural integrity, but the device becomes difficult to deliver through catheters

Engineering Contradiction:
Improvestructural integrity under pressureVSAvoiddeliverability through catheters
Core Design Contradiction:
StrengthVSEase of operation

Solution Approach 1:

The support arms are designed with hinges that allow the structure to transition from a compressed delivery configuration to an expanded functional configuration. During delivery, the device maintains a compact profile suitable for catheter passage, and upon deployment, the hinges articulate to provide the necessary structural strength to withstand high pressures in larger vasculatures.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The device is designed to be nested within a delivery catheter in a compressed state. The proximal and distal support arms with their hinges allow the device to collapse into a compact form for delivery, then expand to a larger functional configuration once deployed, providing both deliverability and structural integrity.

Inventive Principle:
Principle #7Nested doll (Nesting)

3Productivity

If a flexible membrane is used to encourage thrombosis, then rapid occlusion is achieved, but the membrane may fail to maintain position under high blood flows

Engineering Contradiction:
Improvespeed of occlusionVSAvoidposition stability under high flow
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The device incorporates a flexible membrane portion that encourages thrombosis for rapid occlusion. This membrane is supported by articulated proximal and distal support arms with hinges, which provide the necessary structural framework to maintain the membrane's position and prevent displacement under high blood flow conditions in larger vessels.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The membrane is supported by segmented support structures including a proximal support arm and a distal support arm, each with articulation points. This segmentation allows the support structure to adapt to hemodynamic forces while maintaining the membrane's position, ensuring both rapid occlusion through thrombosis and reliability under high flow conditions.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The vascular plug effectively occludes larger vasculatures by conforming to the vessel shape, providing rapid occlusion and maintaining structural integrity under high pressures and flows, while being deliverable through catheters.

Implementation Method 1

a braided mesh portion that expands from a generally linear configuration to a three-dimensional shape

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

a flexible membrane to encourage thrombosis for occlusion

Methodology Applied
Scientific EffectThrombosis: Coagulation

Implementation Method 3

the support frame may include a proximal coil and/or a distal coil which may function as a spring

Methodology Applied
Scientific EffectSpring: Spring

Implementation Method 4

the hinges function as joints, dampeners, shock absorbers, springs, articulating regions

Methodology Applied
Scientific EffectDamping: Damping

Implementation Method 5

the vascular plug may include an elastic member within the mesh portion to assist in expansion of the vascular plug within a patient

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS20250352214A1Vascular Occlusion Device
Publication Date: 2025.11.20 TERUMO KK
  • US20250352214A1 patent drawing
  • US20250352214A1 patent drawing
  • US20250352214A1 patent drawing

AI summary

A vascular occlusion device for occluding blood flow in vasculatures having higher blood pressure or increased rates of blood flow. The vascular occlusive device may include a support frame for withstanding the higher blood pressure or increased flow rates. The support frame may include a central portion, a distal support arm extending in a distal direction from the ring portion, and a proximal support arm extending in a proximal direction from the ring portion. In one embodiment, the distal support arm may include one or more distal hinges and the proximal support arm may include one or more proximal hinges. In another embodiment, the distal and proximal support arms may each include a helical coil.