Braided Vascular Stent for Tortuous Aneurysm Navigation

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Solution Overview

Problem

Current flow-diverting stents and braids face challenges in approximating vessel walls across aneurysm necks in curved, twisted, or forked vessels, leading to inadequate porosity and undesired blockage of blood flow to branching vessels, especially in cerebral aneurysms.

Innovation Solution

The development of expandable devices with braided or woven strands of diameters less than 0.001 inches, heat-set for improved flexibility, shape retention, and reduced oxide layer thickness, allowing for self-expansion across aneurysm necks with controlled porosity to inhibit blood flow and promote thrombosis.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If current flow-diverting stents or braids are used in tortuous vessels, then the device can be positioned across the aneurysm neck, but the device suffers from crimping or kinking and cannot approximate the vessel wall adequately

Engineering Contradiction:
Improvedevice positioning reliabilityVSAvoiddevice shape retention
Core Design Contradiction:
ReliabilityVSShape

Solution Approach 1:

The device is constructed from multiple individual strands (e.g., 48-144 strands) that are braided together, allowing each strand to independently navigate tortuous vessel paths while maintaining overall structural integrity. This segmentation enables the device to adapt to curved and twisted vessel anatomy without crimping or kinking, resolving the contradiction between positioning reliability and shape retention.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The device utilizes superelasticity through specific material selection (e.g., NiTi alloy with superelastic properties) and controlled oxide layer thickness (10-400 angstroms) to enable reversible deformation during deployment. This parameter change allows the device to flex through tortuous vessels while maintaining shape memory, solving the contradiction between navigating curved vessels and retaining structural shape.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If the device is expanded to increase porosity for flow diversion, then blood flow into the aneurysm is inhibited, but the device may block blood flow to branching or secondary vessels

Engineering Contradiction:
Improveaneurysm treatment effectivenessVSAvoidcollateral vessel ischemia
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The device employs different porosity characteristics in different regions: higher porosity (lower PPI) in areas requiring flow diversion and lower porosity (higher PPI) near branching vessels. This local quality variation allows selective flow diversion into the aneurysm while preserving collateral circulation to branch vessels, resolving the contradiction between aneurysm treatment effectiveness and preventing collateral ischemia.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The device provides dynamic flow modulation through its expandable nature, allowing the porosity to be adjusted during deployment. The device can be partially expanded to divert flow into the aneurysm while leaving gaps that allow flow to branch vessels, creating a dynamic balance between treating the aneurysm and preserving collateral circulation.

Inventive Principle:
Principle #15Dynamics

3Adaptability or versatility

If smaller diameter strands are used to improve flexibility, then the device can navigate tortuous vessels better, but the device may lack sufficient opening force for expansion

Engineering Contradiction:
Improvedevice flexibilityVSAvoiddevice opening force
Core Design Contradiction:
Adaptability or versatilityVSForce

Solution Approach 1:

The device uses composite construction with superelastic material (e.g., NiTi) as the core providing flexibility and navigability, combined with a controlled oxide layer (10-400 angstroms) that provides friction reduction and shape retention. This composite approach allows smaller diameter strands to maintain both flexibility for navigating tortuous vessels and sufficient opening force for expansion through the synergistic combination of materials.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

These devices achieve improved flexibility and shape retention, enabling effective deployment in tortuous vessels with reduced oxide layer friction, ensuring adequate porosity to inhibit blood flow into aneurysms while allowing perfusion to adjacent vessels, facilitating thrombosis and healing.

Implementation Method 1

the expandable device having a compressed state and an expanded state, and being self-expandable from the compressed state to the expanded state

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

Some aspects of the present technology include expandable devices that have been heat set according to, for example, a novel heat setting process disclosed herein. The resulting expandable devices have a reduced oxide layer thickness and improved shape retention

Methodology Applied
Scientific EffectHeat treatment: Heat Treatment

Data Source

PatentUS11957357B2Vascular expandable devices
Publication Date: 2024.04.16 COVIDIEN LP
  • US11957357B2 patent drawing
  • US11957357B2 patent drawing
  • US11957357B2 patent drawing

AI summary

Vascular expandable devices and associated methods are disclosed herein. An expandable vascular device can include a generally tubular sidewall formed of a plurality of braided strands. The device can have a compressed state for delivery in which the device has a compressed state diameter of 0.027 inches or less. The device can have an expanded state in which the device has an expanded state diameter. A full expansion distance of the device corresponds to a longitudinal unconstrained distance at which the distal end of the expandable device attains the expanded state diameter. The full expansion distance can be 20 mm or less.