Brake Actuator Position Control Without Wheel Force Sensors

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing brake systems for motor vehicles require complex force sensors to determine accurate braking positions, which can be costly and prone to inaccuracies, especially in situations where vehicle speed data is unavailable or unreliable.

Innovation Solution

A method for generating a target value for an actuator position using wheel speed data from another wheel, incorporating a slip scaling factor, allows for the correction of a starting value to determine the target position without the need for force sensors, by calculating a correction value based on wheel speed differences and vehicle speed, if available, and adjusting the actuator position accordingly.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If force sensors are used to determine accurate braking positions, then measurement precision is improved, but device complexity and cost increase

Engineering Contradiction:
Improvebraking position accuracyVSAvoidsensor system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent uses wheel speed data from other wheels as an intermediary to infer the braking position of the target wheel. Instead of directly measuring the braking position with force sensors, the system uses wheel speed differences and slip scaling factors as mediators to calculate the target actuator position, thereby avoiding direct force measurement while maintaining accuracy

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent copies wheel speed data from other wheels (where force sensors may already be present or where measurement is easier) to determine the braking position of the target wheel. By replicating the measurement approach across multiple wheels and using relative comparisons, the system achieves accurate braking position determination without requiring force sensors on every wheel

Inventive Principle:
Principle #26Copying

2Measurement precision

If force sensors are used to determine accurate braking positions, then measurement precision is improved, but cost increases

Engineering Contradiction:
Improvebraking position accuracyVSAvoidsystem cost
Core Design Contradiction:
Measurement precisionVSQuantity of substance

Solution Approach 1:

The patent replaces expensive force sensors with cheaper wheel speed sensors and computational algorithms. By using readily available wheel speed data and processing it through mathematical relationships (slip scaling factors, correction values), the system achieves comparable or superior accuracy at lower cost

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The patent uses wheel speed data as a cost-effective intermediary to infer braking position information that would otherwise require expensive direct force measurement. This intermediary approach leverages existing sensor data and simple calculations to replace costly hardware

Inventive Principle:
Principle #24Intermediary (Mediator)

3Device complexity

If wheel speed data from other wheels is used to determine target position, then device complexity is reduced, but measurement precision may worsen

Engineering Contradiction:
Improvesensor system complexityVSAvoidbraking position accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent implements feedback mechanisms where wheel speed data from other wheels is continuously monitored and used to adjust the target actuator position calculation. The system uses slip scaling factors and correction values that are dynamically adjusted based on observed wheel speed differences, ensuring accurate braking position determination despite using indirect measurements

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent changes the measurement parameters from direct force measurement to wheel speed measurement. By transforming the problem into the domain of wheel speed data and using mathematical relationships (slip scaling, correction values), the system maintains measurement precision while simplifying the hardware requirements

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS20250326384A1Method for generating a target value, method for controlling an actuator, and controller
Publication Date: 2025.10.23 CONTINENTAL AUTOMOTIVE TECHNOLOGIES GMBH
  • US20250326384A1 patent drawing
  • US20250326384A1 patent drawing

AI summary

A method for generating a target value of a position of an actuator of a brake of a wheel of a motor vehicle is disclosed. Values of another wheel are used and as a result a correction value which corrects a starting value is determined. As a result, a force sensor system on the wheel can be omitted. Further an associated method for controlling an actuator of a brake of a wheel of a motor vehicle and an associated control device are disclosed.