Electro-Hydraulic Brake Circuit Segmentation for Backup Pressure
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Solution Overview
Problem
Conventional electro-hydraulic brake devices fail to quickly provide brake hydraulic pressure to wheel cylinders when a motor is damaged, leading to potential accidents.
Innovation Solution
An electro-hydraulic brake device with a main brake unit, storage unit, and auxiliary brake unit, where the auxiliary brake unit is connected to the main brake unit and storage unit, allowing for quick auxiliary braking by physically distinguishing hydraulic circuits for each function and improving bridging quality through separate flow path units and valves.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If a single integrated hydraulic circuit is used in conventional electro-hydraulic brake devices, then the structure is simple, but the system cannot quickly provide brake hydraulic pressure when a motor is damaged
Solution Approach 1:
The hydraulic circuit is divided into a main brake unit and an auxiliary brake unit with physically separated hydraulic circuits. The main brake unit handles normal braking operations, while the auxiliary brake unit provides backup braking capability when the main brake unit fails. This segmentation ensures that a failure in one unit does not compromise the entire braking system, thereby improving reliability while maintaining manageable complexity through functional separation.
2Reliability
If the auxiliary brake unit is integrated with the main brake unit, then the overall structure is compact, but the bridging quality and flow control are compromised
Solution Approach 1:
The auxiliary brake unit is designed with a separate hydraulic circuit that includes dedicated flow path units (first, second, and third auxiliary flow path units) and corresponding valves. This physical separation and functional segmentation allow for optimized flow control in each unit, improving bridging quality by ensuring that auxiliary braking operations have dedicated, uncontaminated fluid pathways independent of the main brake unit's hydraulic system.
3Reliability
If valve resistance is present in the fluid supply path to the electric pump, then the valve provides flow control, but the bridging quality deteriorates
Solution Approach 1:
The patent extracts and removes valve components from the fluid supply path between the storage unit and the electric pump in the auxiliary brake unit. By taking out these valves from the critical supply path, the design eliminates valve resistance that would otherwise degrade bridging quality and fluid supply efficiency. Flow control functions are maintained through alternative means in the auxiliary flow path units, allowing the supply path to remain open and resistance-free for optimal performance.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
Enables quick auxiliary braking when a main braking error occurs, ensuring continued braking functionality and improved bridging quality by physically dividing hydraulic circuits and omitting valve resistance in the fluid supply to the electric pump.
Implementation Method 1
an electric pump unit supplied the braking fluid to the auxiliary brake unit
Implementation Method 2
the master cylinder transmits a brake hydraulic pressure to a wheel cylinder of each wheel to provide a braking force to each wheel
Data Source
AI summary
The present disclosure relates to an electric hydraulic brake device, which includes a main brake unit, which provides a braking fluid to a plurality of wheel cylinder units by driving a motor, a storage unit connected to the main brake unit and configured to store the braking fluid, and an auxiliary brake unit which is connected to the main brake unit and the storage unit and provides the braking fluid to some of the plurality of wheel cylinder units when an operation error of the main brake unit occurs and in which a hydraulic circuit is physically distinguished.


