Brake Control Calibration for Operating Element Replacement

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Solution Overview

Problem

Existing braking systems for motor vehicles face challenges in reliably activating the service brake unit, especially after installation or replacement of the operating element.

Innovation Solution

A method for operating a braking system that uses a calibration data set stored in a control unit to generate brake force based on the setting of the operating element, including a compatibility check using an identifier stored in the operating element, and switching to an operating element-specific data set after transmission.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a calibration data set is stored in the control unit for generating brake force, then the brake force can be generated as a function of the operating element setting, but the system cannot reliably activate the service brake unit after installation or replacement of the operating element without compatibility verification

Engineering Contradiction:
Improvereliability of service brake unit activationVSAvoidcomplexity of operating element installation and replacement
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The control unit performs a compatibility check using an identifier from the operating element before activating the service brake unit. This preliminary verification ensures that only compatible operating elements can activate the braking system, preventing unreliable operation after installation or replacement while maintaining a straightforward installation process for users.

Inventive Principle:
Principle #10Preliminary action

2Speed

If a generic data set is used as the calibration data set during transmission of operating element-specific data, then the service brake unit can be activated immediately, but the expected brake force may not be achieved with high precision

Engineering Contradiction:
Improvespeed of service brake unit activationVSAvoidprecision of brake force
Core Design Contradiction:
SpeedVSMeasurement precision

Solution Approach 1:

The system uses a generic calibration data set as a temporary solution during the transmission of operating element-specific data, allowing immediate activation of the service brake unit. Once the specific data is received and verified through compatibility check, the system switches to using the operating element-specific calibration data set, thereby achieving both immediate activation and precise brake force control.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The calibration data set is dynamically switched from a generic version to an operating element-specific version based on data transmission status and compatibility verification. This dynamic adaptation allows the system to prioritize speed of activation initially, then transition to precision mode once the specific calibration data is available and verified.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS12240430B2Method for operating a braking system for a motor vehicle and corresponding braking system
Publication Date: 2025.03.04 AUDI AG
  • US12240430B2 patent drawing

AI summary

A method for operating a braking system for a motor vehicle, including a service brake unit and the service brake unit is activated to generate a brake force on a wheel axle of the motor vehicle at least temporarily as a function of a setting of an operating element. The generation of the brake force is performed using a calibration data set stored in a control unit of the braking system. An identifier stored in the operating element is transmitted to the control unit and used for a compatibility check. If the compatibility check is successful, a configuration of the operating element takes place and a generic data set stored in the control unit is used as the calibration data set and an operating element-specific data set stored in the operating element is transmitted to the control unit and used as a calibration data set after the transmission.