Brake Control Device for Human-Powered Vehicles

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Solution Overview

Problem

Existing brake systems for human-powered vehicles lack an efficient mechanism to appropriately control braking forces based on real-time information about the rotary body and brake device, leading to suboptimal braking performance.

Innovation Solution

A control device with an acquisition portion that includes sensors and communicators to gather information about the rotary body and brake device, such as temperature, rotation, manufacturing details, and friction member status, which is used to drive the braking system electronically, ensuring appropriate braking forces are applied.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a brake system for human-powered vehicles is used without an acquisition portion, then the device complexity is reduced, but the braking performance becomes suboptimal

Engineering Contradiction:
Improvebraking performanceVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The acquisition portion collects real-time information about the rotary body (temperature, rotation count, manufacturing data) and brake device (friction member remaining amount, temperature, operating portion input/output), feeding this data to the control portion which adjusts braking force accordingly. This feedback mechanism ensures optimal braking performance by adapting to actual system conditions.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent replaces traditional mechanical braking control with an electronic control system. The control portion electronically processes acquired information and drives the brake device based on processed signals, substituting mechanical linkages with electronic sensing, processing, and actuation components.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Measurement precision

If sensors and communicators are added to acquire information, then the braking control precision is improved, but the device complexity increases

Engineering Contradiction:
Improveinformation acquisition accuracyVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The acquisition portion is designed as a multi-functional module that can collect various types of information through different sensors (temperature sensor, rotation sensor, thickness sensor) and communicators. This universal acquisition capability allows the system to gather diverse data (rotary body conditions, brake device status, operating portion inputs) using a unified control architecture, reducing overall system complexity despite multiple sensing functions.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Adaptability or versatility

If the brake device is driven based on acquired information, then the adaptability of the braking system is improved, but the device complexity increases

Engineering Contradiction:
Improvebraking adaptabilityVSAvoiddevice complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The control portion dynamically adjusts braking force based on real-time acquired information. The system transitions from static braking control to dynamic adaptation, where braking characteristics change continuously according to detected conditions such as temperature variations, rotation counts, and friction member wear levels, enabling the brake system to adapt to different operating scenarios.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS11046386B2Control device and brake system
Publication Date: 2021.06.29 SHIMANO INC
  • US11046386B2 patent drawing
  • US11046386B2 patent drawing
  • US11046386B2 patent drawing

AI summary

A control device is provided for controlling for a brake system of a human-powered vehicle that includes a rotary body and a brake device that brakes the rotary body. The control device of the brake system includes an acquisition portion acquiring information related to at least one of the rotary body and the brake device to appropriately brake the rotary body with the brake device.