Brake ECU Abnormality Detection with Dynamic Range Switching
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Solution Overview
Problem
The existing abnormality detection device for brake systems has hysteresis in the mutual relationship between stroke sensor and regulator pressure sensor measurements, leading to a need for improved failure detection accuracy.
Innovation Solution
An abnormality detection device with a first detection result obtaining portion, a second detection result obtaining portion, an operation direction determining portion, a failure detection range switching portion, and a failure determining portion, which together enhance failure detection accuracy by determining the direction of operation and adjusting the failure detection range based on sensor outputs to account for hysteresis.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Measurement precision
If a fixed failure detection range is used for brake system monitoring, then the detection method is simple, but the failure detection accuracy deteriorates due to hysteresis in sensor relationships
Solution Approach 1:
The patent applies the dynamics principle by making the failure detection range variable rather than fixed. The control device dynamically adjusts the failure detection range based on the operation direction (advancing or returning) determined from sensor output changes. This allows the detection system to adapt to hysteresis effects during different brake operation phases, improving detection accuracy without requiring overly complex fixed thresholds
Solution Approach 2:
The patent changes the parameter of the failure detection range based on operation direction. By determining whether the brake system is in an advancing or returning state and adjusting the detection range accordingly, the system accounts for hysteresis in the sensor relationships. This parameter change approach resolves the contradiction by maintaining simple detection logic while improving accuracy through adaptive range selection
2Reliability
If failure determination is performed continuously across all detection ranges, then comprehensive monitoring is achieved, but redundant determinations increase processing load
Solution Approach 1:
The patent segments the failure detection process by dividing the detection ranges into distinct advancing and returning operation ranges. By determining the current operation direction and selecting only the relevant range for failure determination, the system avoids redundant checks in the other range. This segmentation maintains comprehensive monitoring while reducing unnecessary processing operations
Solution Approach 2:
The patent applies partial action by performing failure determination only in the currently active operation direction range rather than continuously across all ranges. This selective approach maintains reliability by thoroughly checking the relevant range while avoiding excessive processing in inactive ranges, thus reducing time loss without compromising monitoring comprehensiveness
Data Source
AI summary
A brake ECU (abnormality detection device) includes: an operating amount obtaining portion configured to obtain a measurement value of a stroke; a hydraulic pressure obtaining portion configured to obtain a measurement value of a reaction force hydraulic pressure having a mutual relationship with respect to the stroke; an operation direction determining portion configured to determine directions of operation of outputs from a stroke sensor and a pressure sensor; a failure detection range switching portion configured to switch the failure detection range for detecting failures of a hydraulic pressure braking force generating device in accordance with the direction of operation; and a failure determining portion configured to determine the failure of the hydraulic pressure braking force generating device from the failure detection range switched by the failure detection range switching portion, the measurement value of the stroke, and the measurement value of the reaction force hydraulic pressure.


