Brake Effort Thresholds for Stop/Start Engine Control

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Solution Overview

Problem

Existing engine shutdown and restart systems in micro-hybrid vehicles face challenges in accurately determining when to shut down and restart the engine, leading to unintended shutdowns and restarts, which affects fuel economy and vehicle launch performance.

Innovation Solution

A vehicle system that uses a controller to shut down the engine based on brake effort exceeding a threshold and restarts it when the brake effort decreases below a specific threshold, both determined by estimated vehicle mass and road gradient, thereby anticipating vehicle hold and launch requests based on brake apply and release conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If the engine is shutdown when wheel speed is zero and brake pedal is depressed, then fuel economy is improved, but unintended engine shutdowns occur affecting vehicle launch performance

Engineering Contradiction:
Improvefuel economyVSAvoidvehicle launch performance
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The system performs preliminary detection of brake apply conditions before initiating engine shutdown. By monitoring brake pressure, wheel speed, and other parameters in advance, the system determines whether the vehicle is truly stationary and ready for shutdown, preventing unintended shutdowns that would compromise launch performance

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system continuously monitors multiple parameters including brake pressure, wheel speed, and vehicle motion to provide feedback on actual vehicle state. This feedback mechanism allows the system to distinguish between genuine stop conditions and transient states, ensuring engine shutdown only occurs when appropriate while maintaining reliable vehicle launch capability

Inventive Principle:
Principle #23Feedback

2Speed

If the engine is restarted in anticipation of vehicle launch, then vehicle launch performance is improved, but unintended engine restarts occur reducing fuel economy

Engineering Contradiction:
Improvevehicle launch performanceVSAvoidfuel economy
Core Design Contradiction:
SpeedVSLoss of energy

Solution Approach 1:

The system performs preliminary detection of brake release conditions before initiating engine restart. By monitoring brake pressure reduction, accelerator pedal position, and other parameters in advance, the system determines whether vehicle launch is truly anticipated, preventing unintended restarts that would reduce fuel economy

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system dynamically adjusts restart timing based on real-time evaluation of multiple changing parameters including brake pressure trajectory, accelerator pedal position, and vehicle motion state. This dynamic approach allows the system to optimize restart timing for each specific driving situation, improving launch performance when needed while avoiding unnecessary restarts that waste fuel

Inventive Principle:
Principle #15Dynamics

3Measurement precision

If multiple conditions are evaluated for engine shutdown and restart, then accuracy is improved avoiding unintended shutdowns and restarts, but system complexity increases

Engineering Contradiction:
Improvebrake apply and release detection accuracyVSAvoidcontrol system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The system segments the control logic into distinct modules: brake apply condition evaluation, brake release condition evaluation, engine shutdown control, and engine restart control. Each module handles specific detection tasks independently, improving measurement precision through specialized processing while managing system complexity through modular architecture

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The controller integrates multiple detection functions into a single multi-functional unit that evaluates brake pressure, wheel speed, vehicle motion, and other parameters simultaneously. This universal controller handles both shutdown and restart decisions using the same sensor inputs, improving detection accuracy through comprehensive monitoring while reducing overall system complexity by consolidating control functions

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS8998774B2Brake apply and release detection for stop/start vehicle
Publication Date: 2015.04.07 FORD GLOBAL TECH LLC
  • US8998774B2 patent drawing
  • US8998774B2 patent drawing
  • US8998774B2 patent drawing

AI summary

A vehicle is provided with an engine that is configured for automatic shutdown and restart. The vehicle is also provided with a controller that is configured to shutdown the engine in response to brake effort exceeding a first threshold and to restart the engine in response to brake effort decreasing below a second threshold. The first threshold and the second threshold are based on an estimated vehicle mass and a road gradient.