Transmission Brake Lubrication Through Spline Groove Oil Injection

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing automatic transmission systems require additional components like sleeves to distribute lubricating oil evenly around the circumference of friction engagement elements, leading to increased cost and weight.

Innovation Solution

An automatic transmission system with a tube that supplies lubricating oil to friction engagement elements through injection holes targeting the spline groove, allowing oil to flow along the inner peripheral surface and contact the spline teeth, thereby eliminating the need for a radial sleeve.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a radial sleeve is added to distribute lubricating oil evenly around the circumference of friction engagement elements, then lubrication effectiveness is improved, but device complexity and weight increase

Engineering Contradiction:
Improvelubrication effectivenessVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The invention extracts and eliminates the radial sleeve component from the lubrication system. Instead of adding a sleeve to distribute oil, the patent uses injection holes formed directly in the tube to deliver lubricating oil to the spline groove, thereby simplifying the device structure while maintaining lubrication effectiveness

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The invention introduces the spline groove as an intermediary structure that facilitates oil distribution. The injection holes deliver oil to the spline groove, which then serves as a channel to distribute lubricating oil to multiple friction engagement elements, replacing the need for a radial sleeve

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If a radial sleeve is added to distribute lubricating oil, then lubrication coverage is improved, but manufacturing cost increases

Engineering Contradiction:
Improvelubrication coverageVSAvoidmanufacturing cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The invention removes the radial sleeve component, thereby reducing manufacturing cost. The lubrication function is achieved through injection holes and the spline groove structure, which are integrated into the existing tube and transmission case rather than requiring additional manufactured parts

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The invention merges the lubrication delivery function into the existing tube structure by forming injection holes directly in it. The tube combines the functions of structural support and lubricant delivery, eliminating the need for a separate radial sleeve component

Inventive Principle:
Principle #5Merging (Combining)

3Device complexity

If injection holes are used to deliver oil to the spline groove, then device complexity is reduced, but oil distribution uniformity may be affected

Engineering Contradiction:
Improvedevice complexityVSAvoidoil distribution uniformity
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The spline groove acts as an intermediary distribution channel that ensures uniform oil delivery. Multiple injection holes deliver oil to different positions along the spline groove, which then distributes oil evenly to multiple friction engagement elements through its groove structure

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The injection holes are positioned at specific locations along the tube to target different sections of the spline groove. This localized injection approach ensures that each section of the spline groove receives adequate lubrication, maintaining uniform distribution across all friction engagement elements

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution effectively distributes lubricating oil to multiple friction engagement elements without the need for a radial sleeve, reducing cost and weight while ensuring efficient lubrication and cooling, especially during high-temperature conditions.

Implementation Method 1

a tube, which is provided in the transmission case, that supplies lubricating oil to the first friction engagement element and the second friction engagement element

Methodology Applied
Scientific EffectFluid flow:

Implementation Method 2

the injection holes open toward a gap, which is formed between the spline groove and the spline teeth, and inject the lubricating oil to cause the lubricating oil to contact a surface of the spline groove located above the spline teeth

Methodology Applied
Scientific EffectPressure: Pressure Increase

Data Source

PatentUS11300168B2Automatic transmission
Publication Date: 2022.04.12 TOYOTA JIDOSHA KK
  • US11300168B2 patent drawing
  • US11300168B2 patent drawing
  • US11300168B2 patent drawing

AI summary

An automatic transmission includes: a multi-disc brake including first and second friction engagement elements which are alternately arranged in an axial direction, and a tube that supplies lubricating oil to the first friction engagement element and the second friction engagement element in a transmission case. Further, the tube has injection holes that inject the lubricating oil toward a spline groove, which is fitted with spline teeth of the first friction engagement element on an inner peripheral surface of the transmission case, and the injection holes open toward a gap, which is formed between the spline groove and the spline teeth, and inject the lubricating oil to cause the lubricating oil to contact a surface of the spline groove located above the spline teeth.