Brake System Pedal Stroke Threshold Control

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Solution Overview

Problem

Conventional electronic brake-by-wire systems face challenges in maintaining stable braking force due to variations in brake pedal stroke amount caused by driver input, leading to unintended acceleration or deceleration and increased driver stress during braking operations.

Innovation Solution

A brake system that includes a brake pedal, a sensor to detect the stroke amount, and an electronic control device to control the braking force within predetermined thresholds, ensuring a constant braking force is applied when the pedal stroke is between defined thresholds, allowing for smooth braking with simpler pedal operations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If electronic brake-by-wire system is used to control braking force, then braking control precision is improved, but driver stress increases due to unintended acceleration or deceleration

Engineering Contradiction:
Improvebraking force control precisionVSAvoiddriver stress
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The system implements feedback control by continuously monitoring the actual braking force through stroke amount detection and comparing it with the target braking force. The control device adjusts the braking force in real-time based on the detected deviations, ensuring stable braking performance and eliminating unintended acceleration or deceleration that causes driver stress.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The brake system performs self-correction by automatically detecting stroke amount variations and adjusting braking force without requiring additional driver input. The control device autonomously compensates for deviations from the target braking force, making the system self-regulating and eliminating harmful effects like unintended vehicle motion.

Inventive Principle:
Principle #25Self-service

2Ease of operation

If brake pedal stroke amount varies due to driver input, then ease of operation is improved, but braking force stability deteriorates

Engineering Contradiction:
Improvepedal operation simplicityVSAvoidbraking force stability
Core Design Contradiction:
Ease of operationVSStability of the object's composition

Solution Approach 1:

The system uses feedback control to monitor the actual braking force generated from variable pedal stroke amounts. The control device continuously adjusts the braking force to match the target value, allowing drivers to operate the pedal freely while maintaining stable braking performance through automatic correction of stroke amount variations.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The control device dynamically adjusts braking force parameters based on detected stroke amount variations. By changing the braking force parameter in response to pedal input variations, the system maintains stable braking performance while preserving the ease of pedal operation that drivers expect.

Inventive Principle:
Principle #35Parameter changes

3Device complexity

If conventional brake system is used without electronic control, then device complexity is reduced, but braking force stability deteriorates due to pedal stroke variations

Engineering Contradiction:
Improvesystem structure simplicityVSAvoidbraking force stability
Core Design Contradiction:
Device complexityVSStability of the object's composition

Solution Approach 1:

The patent introduces a relatively simple feedback control mechanism that detects brake pedal stroke amount and automatically adjusts braking force. This minimal electronic control system provides sufficient stabilization to compensate for pedal variations while adding only necessary complexity to achieve the desired braking force stability.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS20230202444A1Brake system
Publication Date: 2023.06.29 DENSO CORP
  • US20230202444A1 patent drawing
  • US20230202444A1 patent drawing
  • US20230202444A1 patent drawing

AI summary

A brake pedal is operated by a pedal force of a driver. A sensor is capable of detecting a stroke amount of the brake pedal. A brake circuit generates braking force to apply a brake to a vehicle by applying hydraulic pressure to wheel cylinders provided to respective wheels. An electronic control device controls the braking force generated by the brake circuit based on an output signal from the sensor and a state of the vehicle. The electronic control device executes predetermined braking force control under which the braking force generated by the brake circuit is set to be predetermined braking force, when the stroke amount of the brake pedal is between a first threshold and a second threshold larger than the first threshold.