Brake Caliper Piston Driver With PTFE Bearing Face
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Solution Overview
Problem
The existing electromechanical disc brake systems have a complex structure and high manufacturing costs due to the use of ball thrust bearings and additional anti-friction washers, which are costly and complex to produce.
Innovation Solution
Eliminating the ball thrust bearing and applying a fluoropolymer anti-friction coating directly on the bearing face of the drive member reduces the number of components and manufacturing costs, using a one-piece stirrup with a central hole coated on both sides for reduced friction and improved performance.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If ball thrust bearings and additional anti-friction washers are used, then friction is reduced and operational reliability is improved, but manufacturing cost and device complexity increase
Solution Approach 1:
The patent combines the anti-friction function into the existing ball thrust bearing by coating its surfaces with PTFE, eliminating the need for separate anti-friction washers. This merging reduces component count and assembly complexity while maintaining the low-friction operational reliability that both components previously provided separately.
Solution Approach 2:
The patent applies a PTFE coating to the ball thrust bearing surfaces, creating a low-cost, easily applied anti-friction layer that replaces expensive specialized washers. The coating provides durable anti-friction properties at minimal cost, effectively substituting for more complex and expensive anti-friction components.
2Object-generated harmful factors
If ball thrust bearings and anti-friction washers are used, then friction is reduced, but manufacturing cost increases
Solution Approach 1:
The patent uses PTFE coating, a cost-effective material that can be applied directly to the ball thrust bearing surfaces through standard coating processes. This eliminates the need for expensive specialized anti-friction washers while maintaining low friction, significantly reducing manufacturing costs.
Solution Approach 2:
By integrating the anti-friction function into the existing ball thrust bearing through coating, the patent eliminates separate anti-friction washers and their associated manufacturing and assembly costs, reducing overall manufacturing complexity and expense while maintaining friction reduction.
3Object-generated harmful factors
If multiple separate anti-friction components are used, then friction is reduced, but the number of components and assembly complexity increase
Solution Approach 1:
The patent merges the anti-friction function into the ball thrust bearing itself by coating its surfaces with PTFE, eliminating the need for separate anti-friction washers. This reduces the total number of components while maintaining the friction reduction achieved by having multiple anti-friction elements.
Solution Approach 2:
The ball thrust bearing is given multiple functions: it provides both the mechanical support and friction reduction previously requiring separate components. The PTFE-coated bearing surfaces perform the anti-friction function that would otherwise require dedicated washers, making the bearing a multi-functional component.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This solution reduces manufacturing costs by eliminating expensive ball thrust bearings and washers, while maintaining low friction through the use of a fluoropolymer coating, enhancing the operational efficiency and longevity of the brake system.
Implementation Method 1
applying a fluoropolymer anti-friction coating directly on the bearing face of the drive member reduces the number of components and manufacturing costs, using a one-piece stirrup with a central hole coated on both sides for reduced friction
Data Source
Figure 1~2
AI summary
The invention relates to an electromechanical brake (1) caliper (2) comprising a caliper body (3) comprising a housing (7) containing a piston (8) and a member (11) for driving a mechanism (9) for moving said piston (8). The driving member (11) comprises a threaded body (17) and a head (21) comprising a face (23) supported on a bottom (22) of the housing (7), said supported face (23) being provided with a non-friction coating.