Brake Service Control Using Wear Sensing and Auto Initiation

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Solution Overview

Problem

Existing vehicle braking systems often lack optimal and convenient opportunities for servicing, particularly in terms of timing and ease of maintenance, such as brake pad and rotor replacements.

Innovation Solution

A vehicle control system that includes sensors and a processor to automatically initiate and manage brake servicing, performing safety checks, moving braking components, and providing user guidance for servicing, with the ability to optimize post-service vehicle travel routes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If automatic brake service initiation is implemented, then ease of operation is improved, but device complexity increases

Engineering Contradiction:
Improveease of brake servicingVSAvoidsystem complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The brake service system automatically monitors wear sensor data, determines when service is needed, and guides the user through the service process without requiring manual inspection or professional intervention. The system serves itself by autonomously managing the entire service workflow from detection to completion.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent replaces manual mechanical inspection and service initiation with electronic sensor-based monitoring and automated digital guidance. Wear sensors continuously measure brake component condition, and the processor automatically determines service requirements, substituting human judgment and manual assessment with electronic detection systems.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Reliability

If safety checks are automatically performed, then reliability is improved, but device complexity increases

Engineering Contradiction:
Improveservice safetyVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system performs safety checks automatically before initiating brake service, ensuring that all necessary conditions are met prior to service execution. This preliminary verification includes checking vehicle state, sensor functionality, and service readiness, preventing unsafe service operations from occurring.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system continuously monitors sensor data and vehicle state, providing real-time feedback to determine whether safety conditions are met for brake service. The processor analyzes incoming sensor information and adjusts service initiation decisions based on current system state, creating a closed-loop safety verification process.

Inventive Principle:
Principle #23Feedback

3Measurement precision

If sensor data is continuously monitored, then measurement precision is improved, but use of energy increases

Engineering Contradiction:
Improvewear detection accuracyVSAvoidenergy consumption
Core Design Contradiction:
Measurement precisionVSUse of energy by moving object

Solution Approach 1:

The wear sensors continuously monitor brake component condition, and the processor periodically evaluates the sensor data to determine when service is required. This periodic assessment approach maintains measurement precision by continuously tracking wear while managing energy consumption by not requiring constant active processing of sensor data.

Inventive Principle:
Principle #19Periodic action

Data Source

PatentUS12545227B2Brake service management system
Publication Date: 2026.02.10 GM GLOBAL TECHNOLOGY OPERATIONS LLC
  • US12545227B2 patent drawing
  • US12545227B2 patent drawing

AI summary

In an exemplary embodiment, a system is provided that includes one or more sensors and a processor. The one or more sensors are configured to at least facilitate obtaining sensor data as to a vehicle. The processor is coupled to the one or more sensors, and is configured to at least facilitate receiving a request for service of a braking system of the vehicle; and upon receiving the request, automatically initiating the service of the braking system of the vehicle using the sensor data, in accordance with instructions provided by the processor.