Brake Signal Generator Modulation Encoding

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Solution Overview

Problem

Existing brake systems for vehicles, particularly pneumatic systems in trucks and buses, struggle to detect small deflections of the brake signal generator, leading to delays in processing braking demands and failing to transmit both braking demand and brake pressure effectively, resulting in incomplete information transmission.

Innovation Solution

A method that transmits both the braking demand and brake pressure value to the brake control device via a single brake signal, using modulation techniques such as duty cycle or frequency modulation on a carrier frequency, allowing for immediate activation of brake lights and preparatory measures during the braking process.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of time

If only brake pressure value is transmitted to the brake control device, then the brake pressure control is simple, but the braking demand information is lost causing delays in processing

Engineering Contradiction:
Improvebraking demand processing timeVSAvoidbraking demand information
Core Design Contradiction:
Loss of timeVSLoss of information

Solution Approach 1:

The patent combines braking demand information and brake pressure value into a single brake signal transmission. The brake signal generator transmits both pieces of information simultaneously through one signal channel to the brake control device, eliminating the need for separate transmissions and ensuring neither information is lost or delayed.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The brake signal is designed to serve multiple functions: it conveys both the braking demand status and the brake pressure value. This multi-functional signal allows the brake control device to receive complete information for immediate processing and appropriate brake pressure control without requiring additional signal channels.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Measurement precision

If brake signal transmission uses duty cycle or PWM modulation, then the brake pressure control precision is improved, but the system complexity increases

Engineering Contradiction:
Improvebrake pressure control precisionVSAvoidsignal transmission system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces direct mechanical or simple electrical signal transmission with modulation techniques (duty cycle modulation or PWM modulation). This substitution allows precise encoding of brake pressure values and braking demand information in the signal characteristics, enabling the brake control device to accurately determine both parameters without additional sensors or complex mechanical linkages.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Speed

If small deflections of the brake signal generator are not detected, then the system operation is simple, but the responsiveness to braking demand is delayed

Engineering Contradiction:
Improvebraking demand response speedVSAvoidbraking demand detection reliability
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The brake signal generator transmits braking demand information as soon as any deflection occurs, before the full brake pressure is established. This preliminary transmission of braking demand status allows the brake control device to prepare for brake pressure control immediately, reducing the overall response time while maintaining simple detection mechanics.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Ensures accurate and immediate transmission of braking information, enabling timely activation of brake lights and other safety measures by encoding the braking demand within the brake signal, thus improving the responsiveness and reliability of the braking system.

Implementation Method 1

The transmission of the brake signal is typically carried out as a duty cycle or a pulse width modulated signal (PWM) on a carrier frequency

Methodology Applied
Scientific EffectDuty cycle modulation: Phase Modulation

Implementation Method 2

transmitting an actuation of the brake signal generator as a brake signal to the brake control device in addition to a brake pressure value

Methodology Applied
Scientific EffectSignal transmission:

Data Source

PatentUS11167735B2Method for operating a brake of a motor vehicle, vehicle control device and vehicle
Publication Date: 2021.11.09 ZF CV SYST EURO BV
  • US11167735B2 patent drawing
  • US11167735B2 patent drawing

AI summary

A method for operating a brake of a motor vehicle with at least one electronic brake signal generator and with at least one brake control device for actuating the brake based on a brake signal of the brake signal generator includes transmitting the brake signal to the brake control device. The method additionally includes transmitting an actuation of the brake signal generator as a brake signal to the brake control device in addition to a brake pressure value.