Braking Device for Movable Door Wings Using PWM Field-Effect Transistors

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Solution Overview

Problem

Existing braking devices for movable door wings lack direction-dependent damping control and achieve insufficient damping power, particularly when closing doors for physically impaired individuals or in sequential door control systems, due to limitations in adjustable impedance and energy dissipation.

Innovation Solution

A braking device featuring anti-serially arranged field-effect transistors and partial braking circuits connected to individual stator coils of a brushless electric motor, allowing for low-impedance short-circuiting and flexible, direction-dependent damping control through pulse width modulation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of time

If a generator-operated electric motor with short-circuitable contact pair is used for damping, then autonomous operation without external power supply is achieved, but the damping power and adjustability are insufficient

Engineering Contradiction:
Improveclosing time of door wingVSAvoidadjustability of damping
Core Design Contradiction:
Loss of timeVSAdaptability or versatility

Solution Approach 1:

The patent applies dynamics by making the braking impedance adjustable through pulse width modulation (PWM) of the switching element. The duty cycle of the PWM signal dynamically changes the effective resistance in the braking circuit, allowing the damping force to be adapted in real-time based on door position, speed, or desired closing characteristics. This transforms a static braking system into a dynamically controllable one.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the electrical parameter (impedance/resistance) of the braking circuit by using PWM to vary the duty cycle of the switching element. This parameter change allows the same hardware configuration to provide different damping levels, enabling both strong damping (for safety) and adjustable closing times without requiring multiple physical components.

Inventive Principle:
Principle #35Parameter changes

2Object-affected harmful factors

If strong damping is applied to slow door closing for safety, then injury risk is reduced, but the closing time increases excessively

Engineering Contradiction:
Improveinjury risk from door impactVSAvoiddoor closing time
Core Design Contradiction:
Object-affected harmful factorsVSLoss of time

Solution Approach 1:

The patent uses periodic pulse width modulation to apply braking force in controlled intervals rather than continuous application. The PWM switching element rapidly switches on and off, creating periodic braking pulses that provide strong damping when needed while allowing the door to move during off-periods. This enables safe, controlled closing without excessive total closing time.

Inventive Principle:
Principle #19Periodic action

3Adaptability or versatility

If adjustable damping control is implemented, then closing characteristics can be optimized, but device complexity increases

Engineering Contradiction:
Improveadjustability of damping characteristicsVSAvoidcomplexity of braking control system
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent makes the switching element serve multiple functions: it acts as both the power switch for the brushless motor and the braking control switch. The same PWM controller that drives the motor also controls the braking impedance by modulating the switch duty cycle. This multi-functionality reduces component count and system complexity while maintaining full adjustability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enables powerful, flexible, and direction-dependent damping, significantly increasing the closing time of door wings from 20 seconds to 3 minutes, achieving stronger and adjustable damping characteristics.

Implementation Method 1

a generator-operated electric motor with a motor shaft which is rotatable by a movement of the door wing and which expends motion-dependent motor voltage to a contact pair

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

the contact pair is short-circuitable in order to dampen a movement of the door wing... the generator-operated electric motor generates electrical energy that is consumed by the short-circuiting

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Data Source

PatentUS10851574B2Braking device
Publication Date: 2020.12.01 GEZE GMBH
  • US10851574B2 patent drawing

AI summary

A braking device for a movable door wing comprises an electric motor operated as a generator with a motor shaft which is rotatable by a movement of the door wing and which expends motion-dependent motor voltage at a contact pair, as well as a braking circuit upon which the motor voltage is applied or applicable and via which, the contact pair is short-circuitable in order to dampen a movement of the door wing. It is provided that the braking circuit comprises two anti-serially arranged field-effect transistors wherein their drain terminals are connected each to another contact of the contact pair and wherein their source terminals are connected to each other and preferably also connected to earth or a zero line, so that the contact pair is short-circuited depending on the switching state of the field effect transistors. Alternatively or in addition to such a design of the braking circuit, provision is made that the electric motor is designed as a brushless electric motor with a plurality of stator coils, in each of which an AC voltage is induced as a function of the movement of the door wing, and that one of the AC voltages induced in the stator coils is outputted at the contact pair. The braking circuit comprises a partial braking circuit to which the alternating voltage output on the contact pair is applied or can be applied and via which, the contact pair can be short-circuited.