Branched-Ester Electrolyte for Lithium Battery SEI Stability

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Solution Overview

Problem

Lithium secondary batteries face issues with the stability of the solid electrolyte interface (SEI) layer at high temperatures, leading to increased inner pressure and poor conductivity at low temperatures, which affects their life cycle and performance.

Innovation Solution

A non-aqueous electrolyte solution for lithium secondary batteries is developed, comprising an electrolyte salt and an organic solvent with a cyclic carbonate or linear carbonate, ether, ester, or amide, where the solvent includes an ester-based compound with a branched-chain alkyl group, such as isobutyl propionate, in a range of 50 to 90 vol%, to enhance stability and conductivity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If ethylene carbonate is used as a solvent to provide high operation voltage and stable SEI layer, then the battery can operate at high voltage (3.6-3.7V), but the SEI layer becomes unstable at high temperatures causing continuous gas generation and battery swelling

Engineering Contradiction:
ImproveSEI layer stabilityVSAvoidhigh temperature performance
Core Design Contradiction:
ReliabilityVSTemperature

Solution Approach 1:

The patent changes the chemical composition parameters of the electrolyte by introducing esters with branched-chain alkyl groups (isobutyl propionate, isoamyl propionate, isobutyl butylate, ethyl 2-methyl butylate, methyl 2-methyl butyrate, methyl isovalerate, propyl-2-methyl butylate, or propyl isovalerate) in specific proportions (5-50 mass%). This compositional parameter change modifies the SEI layer formation characteristics, making it more stable at high temperatures while maintaining the electrochemical stability needed for high voltage operation.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite electrolyte system by combining ethylene carbonate (cyclic carbonate) with specific esters having branched-chain alkyl groups. This composite approach leverages the high voltage stability of ethylene carbonate while the ester components contribute to forming a more thermally stable SEI layer, reducing gas generation and improving high-temperature performance without sacrificing the electrochemical window.

Inventive Principle:
Principle #40Composite materials

2Reliability

If ethylene carbonate is used to form SEI layer, then it prevents organic solvent insertion and protects anode structure, but it has high freezing point (37-39°C) and low ionic conductivity at low temperatures

Engineering Contradiction:
Improveanode protectionVSAvoidionic conductivity
Core Design Contradiction:
ReliabilityVSSpeed

Solution Approach 1:

The patent modifies the electrolyte composition by adding esters with branched-chain alkyl groups in optimized proportions (5-50 mass%). These esters lower the freezing point of the electrolyte mixture and enhance ionic conductivity at low temperatures while the ethylene carbonate component continues to provide effective SEI layer formation for anode protection. The synergistic combination resolves the contradiction between anode protection and low-temperature conductivity.

Inventive Principle:
Principle #35Parameter changes

3Productivity

If carbonate-based organic solvent is used to enable lithium ion transfer, then it allows stable charging/discharging through SEI layer formation, but it decomposes to generate gas (CO, CO2, CH4, C2H6) causing battery swelling

Engineering Contradiction:
Improvecharging/discharging stabilityVSAvoidgas generation
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The patent converts the harmful gas-generating decomposition reaction of carbonate solvents into a beneficial process by introducing esters with branched-chain alkyl groups. These esters preferentially react during initial cycles to form a stable SEI layer that is less prone to continuous decomposition. The modified SEI layer allows lithium ion transport while significantly reducing ongoing gas generation from carbonate solvent decomposition, thus converting the harmful continuous decomposition into a controlled initial formation process.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

By changing the electrolyte composition to include specific esters (5-50 mass%), the patent alters the decomposition behavior of the carbonate solvent. The ester components modify the chemical environment at the electrode interface, suppressing the continuous decomposition of carbonate solvents that leads to gas generation, while maintaining the essential ion transfer functionality.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution significantly improves the life characteristics and stability of lithium secondary batteries at both room and high temperatures, minimizing capacity decrease and thickness change, even after repeated charging/discharging cycles.

Implementation Method 1

high reactive lithium reacts with the electrolyte solution and carbon present in the anode active material such as graphite to produce a compound such as Li2CO3, Li2O and LiOH. The produced compound forms a kind of a solid electrolyte interface (SEI) layer on the surface of the anode active material such as graphite.

Methodology Applied
Scientific EffectSolid electrolyte interface (SEI) layer formation:

Implementation Method 2

The SEI layer functions as an ion tunnel, allowing only lithium ions to pass through.

Methodology Applied
Scientific EffectIon tunneling:

Implementation Method 3

a non-aqueous electrolyte solution obtained by dissolving a suitable amount of lithium salt in a mixed organic solvent... acts as a source for supplying lithium ions in a battery

Methodology Applied
Scientific EffectIon transport:

Data Source

PatentEP2720307B1Non-aqueous electrolyte and lithium secondary battery using the same
Publication Date: 2020.04.01 LG CHEM LTD
  • EP2720307B1 patent drawingFigure 1~2
  • EP2720307B1 patent drawingFigure 3~4
  • EP2720307B1 patent drawingFigure 5~6

AI summary

The present invention provides a non-aqueous electrolyte solution for a lithium secondary battery, comprising an ester-based compound having a branched-chain alkyl group; and a lithium secondary battery using the same.