Branched Heatsink Flow Paths to Prevent Airflow Stagnation

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Solution Overview

Problem

Increasing the number of heat dissipation fins to enhance cooling capacity can lead to air flow stagnation, particularly in cooling air flow paths with long lengths, as it may cause branching of air flow paths and reduce airflow efficiency.

Innovation Solution

A heatsink design featuring a fluid flow generator that rotates about a central axis, creating flow passages with branching and joining sections to increase the number of fluid paths while preventing stagnation, using a configuration of fins that extend upward to define multiple flow passages with specific inlet and outlet regions to manage airflow effectively.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If the number of heat dissipation fins is increased to increase heat dissipation area, then cooling capacity is improved, but air flow stagnation occurs in long cooling air flow paths

Engineering Contradiction:
Improveheat dissipation areaVSAvoidcooling capacity
Core Design Contradiction:
Area of stationary objectVSProductivity

Solution Approach 1:

The cooling air flow path is divided into multiple segments by adding branch sections. The single long flow path is segmented into multiple shorter sub-paths through strategic placement of branch sections that connect to additional heat dissipation fins, reducing the length of each individual flow path segment and preventing air flow stagnation while maintaining high heat dissipation area

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The heat dissipation fins are arranged in multiple layers at different heights (first layer, second layer, third layer) to create three-dimensional flow paths. This vertical dimensionality allows air to flow through multiple levels, increasing the effective heat dissipation area without extending the horizontal path length, thereby preventing stagnation while enhancing cooling capacity

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Productivity

If heat dissipation fins are disposed in the middle of cooling air flow paths to increase the number of flow passages, then cooling efficiency is improved, but air flow stagnation possibility is increased

Engineering Contradiction:
Improvecooling efficiencyVSAvoidair flow stability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

Branch sections are strategically placed at specific locations within the flow path where they can effectively divide the air stream without creating dead zones. The branch sections connect to heat dissipation fins at optimized positions, ensuring that each local region maintains adequate air flow velocity while maximizing heat dissipation effectiveness

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The flow path design ensures continuous air flow through all heat dissipation fins by creating interconnected sub-paths. The branch sections are designed to maintain flow continuity rather than creating isolated pockets, ensuring that air continuously passes through all heat dissipation surfaces without stagnation, maintaining both cooling efficiency and flow stability

Inventive Principle:
Principle #20Continuity of useful action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design enhances cooling efficiency by increasing the number of flow passages while preventing fluid flow stagnation, thereby improving airflow and cooling performance.

Implementation Method 1

a fluid flow generator that rotates about a central axis extending vertically to generate a flow of fluid

Methodology Applied
Scientific EffectCentrifugal force: Centrifugal Force

Implementation Method 2

The air flowing in the cooling air flow paths works as a main cooling medium that performs heat exchange with the heatsink so as to draw heat from the heat generating body

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Implementation Method 3

an electric fan device that blows cooling air to the heatsink

Methodology Applied
Scientific EffectConvection: Convection

Data Source

PatentUS12163746B2Heatsink and cooling device
Publication Date: 2024.12.10 NIDEC CORP(JP)
  • US12163746B2 patent drawing
  • US12163746B2 patent drawing
  • US12163746B2 patent drawing

AI summary

A heatsink is used with a fluid flow generator that rotates about a central axis extending vertically. The heatsink includes a main body section having a top surface facing the fluid flow generator in a vertical direction, and fins that extend upward from the top surface so as to define a plurality of flow passages. The plurality of flow passages form a plurality of fluid paths, each of which has an inlet for the fluid discharged from the fluid flow generator to flow in, and an outlet for discharging to outside the fluid that has entered through the inlet. At least one of the plurality of fluid paths has a first branch section for branching from a first fluid path on downstream of the inlet, and a first joining section for joining a second fluid path having another inlet, on downstream of the first branch section.