Branched Liquid Circulation for Multi-Processor Temperature Control

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Solution Overview

Problem

Current liquid processing apparatuses for semiconductor manufacturing lack an efficient and cost-effective configuration for circulating and temperature controlling processing liquids, leading to suboptimal processing conditions and increased apparatus costs due to redundant components.

Innovation Solution

A liquid processing apparatus with a circulation passage that includes a main passage portion and two branch passage portions, where a pump drives the processing liquid through both branches, reducing the number of pumps needed and allowing for independent temperature control and filtration modules, optimizing the distribution of processing liquid to multiple liquid processors.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a separate pump is installed for each circulation line in conventional liquid processing apparatuses, then each circulation line can be independently controlled, but the number of pumps and components increases, leading to increased apparatus costs and device complexity

Engineering Contradiction:
Improveindependent control of circulation linesVSAvoidnumber of pumps and components
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent merges multiple circulation functions into a single pump system. The pump circulates processing liquid through a circulation passage that includes multiple branch lines (first circulation line and second circulation line) with different path lengths. By controlling the flow through these branches with different resistance characteristics, the system achieves independent control of multiple circulation lines without requiring separate pumps for each line, thereby reducing device complexity while maintaining operational independence.

Inventive Principle:
Principle #5Merging (Combining)

2Reliability

If redundant pumps and components are used in conventional liquid processing apparatuses, then reliability may be improved, but apparatus costs increase due to more components

Engineering Contradiction:
Improvecirculation system reliabilityVSAvoidapparatus cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent segments the circulation system into multiple independent circulation lines (first circulation line and second circulation line) with different path lengths and resistance characteristics, all controlled by a single pump. This segmentation allows the system to achieve reliability through functional redundancy and independent control paths without requiring multiple pumps, thereby reducing apparatus cost while maintaining or improving reliability.

Inventive Principle:
Principle #1Segmentation

3Productivity

If multiple pumps are installed to provide sufficient flow rate to multiple liquid processors, then processing productivity is maintained, but the number of components and apparatus complexity increase

Engineering Contradiction:
Improveprocessing liquid supply capabilityVSAvoidnumber of pumps
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent employs dynamic flow control within a single pump system to meet the productivity requirements of multiple liquid processors. The circulation passage includes branch lines with different flow resistance characteristics that can be dynamically adjusted to allocate processing liquid flow rates according to the needs of different liquid processors. This dynamic control enables the single pump to adaptively provide sufficient flow rates to multiple processors simultaneously, maintaining productivity without increasing the number of pumps.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration reduces apparatus costs by minimizing the number of pumps and components while maintaining efficient temperature control and filtration, ensuring consistent processing liquid conditions for semiconductor wafer processing.

Implementation Method 1

a pump installed at the circulation passage... the processing liquid flowing out from the tank passes through the main passage portion, then flows into the first branch passage portion and the second branch passage portion

Methodology Applied
Scientific EffectPump: Pump

Data Source

PatentUS12070769B2Liquid processing apparatus and liquid processing method
Publication Date: 2024.08.27 TOKYO ELECTRON LTD
  • US12070769B2 patent drawing
  • US12070769B2 patent drawing
  • US12070769B2 patent drawing

AI summary

A liquid processing apparatus includes: a tank configured to store a processing liquid supplied from a processing liquid supply source; a circulation passage connected to the tank; a pump installed at the circulation passage; a plurality of liquid processors configured to perform liquid processing on a substrate; and a plurality of supply passages configured to supply the processing liquid to the plurality of liquid processors respectively, wherein the circulation passage includes a main passage portion provided with the pump, and a first branch passage portion and a second branch passage portion branching from the main passage portion, and the processing liquid flowing out from the tank passes through the main passage portion, then flows into the first branch passage portion and the second branch passage portion, and then returns to the tank through the first branch passage portion and the second branch passage portion.