Brassiere Cup Side-Wing Attachment with Hidden Thread Lines

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Solution Overview

Problem

Conventional brassieres have exposed threaded stitches on the inner side, which are uncomfortable and undesirable for wearers.

Innovation Solution

A brassiere design where the side-wing is attached to the bra cup using at least one thread line on the outer side, with the inner side devoid of thread lines, and includes a stabilizer sandwiched between the side-wing and the flange, and a method of manufacturing that involves folding and adhesive attachment to ensure the thread lines are hidden.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If side-wing is attached to bra cup by sewing with threads, then attachment strength is improved, but exposed threaded stitches on inner side cause discomfort

Engineering Contradiction:
Improveattachment strengthVSAvoidcomfort
Core Design Contradiction:
StrengthVSObject-affected harmful factors

Solution Approach 1:

The patent introduces a multi-layer construction with outer layer, middle layer, and inner layer arranged in different spatial dimensions. The thread line is positioned in the outer layer, while the inner layer remains free of threads, effectively moving the harmful threads to a different dimensional plane away from the wearer's skin.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The middle layer acts as an intermediary between the outer layer (containing threads) and the inner layer (contacting wearer). This intermediate layer blocks the threads from directly contacting the wearer, eliminating discomfort while preserving attachment strength.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of manufacture

If conventional sewing method is used to attach side-wing, then manufacturing simplicity is improved, but exposed threads on inner side are undesirable

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidaesthetic appeal
Core Design Contradiction:
Ease of manufactureVSObject-affected harmful factors

Solution Approach 1:

The patent positions the thread line in the outer layer of the multi-layer construction, separating it from the inner layer that contacts the wearer. This dimensional arrangement hides threads from the wearer's perspective while maintaining conventional sewing methods for attachment.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Stability of the object's composition

If multi-layer construction with stabilizer is used, then structural stability is improved, but device complexity increases

Engineering Contradiction:
Improvestructural stabilityVSAvoidconstruction complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The patent combines multiple functional elements into an integrated multi-layer construction where the outer layer, middle layer, inner layer, and stabilizer work together as a unified structure. This merging approach achieves structural stability while managing complexity through functional integration.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The brassiere cup is segmented into distinct functional layers: outer layer for attachment, middle layer for stabilization, and inner layer for comfort. This segmentation allows each layer to perform its specific function optimally while contributing to overall structural stability.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS11969029B2Brassiere and method of manufacturing the brassiere
Publication Date: 2024.04.30 REGINA MIRACLE INTERNATIONAL (GROUP) LIMITED
  • US11969029B2 patent drawing
  • US11969029B2 patent drawing
  • US11969029B2 patent drawing

AI summary

A brassiere having a side-wing and a bra cup is disclosed. The bra cup has a cup portion and a flange portion attached to the side-wing. The flange portion includes a flange disposed at an inner side of the bra cup, and an outer layer being disposed at an outer side of the bra cup and coupled to the flange. Further, a portion of the side-wing is disposed between the outer layer and the flange, and is attached to the outer layer by using at least one thread line. The at least one thread line is disposed on the outer side of the bra cup. Further, the inner side of the bra cup is devoid of thread line.