Break-Open Shotgun Autococking/Decocking for Accidental Discharge Prevention

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Solution Overview

Problem

Existing break-open shotguns face hazards from accidental firing due to the hammer being maintained in a cocked position despite the safety lever being engaged, particularly in hammerless designs where the firing mechanism is concealed, leading to potential unintentional discharge.

Innovation Solution

A break-open shotgun with integrated autococking and decocking mechanisms, featuring a safety mechanism that allows the hammer to be selectively placed in a decocked position, preventing unintended firing even when the shotgun is dropped or impacted.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the safety lever is engaged to prevent unwanted firing, then the trigger cannot be squeezed, but the hammer remains in a cocked position which may cause accidental firing if the shotgun is dropped or impacted

Engineering Contradiction:
Improvesafety mechanism reliabilityVSAvoidaccidental firing hazard
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

A decocking lever is introduced as an intermediary mechanism between the safety lever and the hammer. When the safety lever is engaged, the decocking lever automatically moves to the decocked position, which physically disconnects the hammer from the firing mechanism. This intermediary component ensures that even if the shotgun is dropped or impacted, the hammer cannot strike the striking pin because it is already disengaged by the decocking lever's position.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Speed

If the hammer is maintained in a cocked position for rapid firing, then the shotgun can be fired quickly, but the risk of accidental discharge increases when the safety lever fails or disengages

Engineering Contradiction:
Improvefiring speedVSAvoidaccidental discharge risk
Core Design Contradiction:
SpeedVSObject-affected harmful factors

Solution Approach 1:

The decocking lever is pre-positioned to automatically disengage the hammer when the safety lever is engaged or when the shotgun is dropped. This preliminary action of decocking the hammer before potential accidental discharge prevents the harmful effect. The system performs the safety check and hammer disengagement in advance, ensuring that even if the safety lever fails, the hammer cannot cause accidental firing.

Inventive Principle:
Principle #10Preliminary action

3Volume of moving object

If the firing mechanism is housed within the body of the firearm for compactness, then the shotgun has a smaller profile, but the user cannot visually see whether the hammers are cocked or if there are live shells

Engineering Contradiction:
Improvefirearm sizeVSAvoidvisual detection of hammer position
Core Design Contradiction:
Volume of moving objectVSDifficulty of detecting and measuring

Solution Approach 1:

The decocking lever is designed with visual indicators that change its appearance based on its position. When the decocking lever is in the decocked position, it provides a visible indication (such as a different color, shape, or position marker) that allows the user to see that the hammer is disengaged. This visual feedback mechanism solves the problem of detecting hammer position in hammerless shotguns with concealed firing mechanisms.

Inventive Principle:
Principle #32Color changes

Data Source

PatentUS20250237455A1Shotgun with autococking/decocking mechanisms
Publication Date: 2025.07.24 AMERICAN TACTICAL INC
  • US20250237455A1 patent drawing
  • US20250237455A1 patent drawing
  • US20250237455A1 patent drawing

AI summary

A combination of autococking and decocking mechanisms for a single barrel break-open shotgun including a body, a barrel, a trigger and a hammer is provided. The autococking and decocking mechanisms include the autococking mechanism having an autococking lever to place the hammer in a firing position when the barrel is broken open from the body and the decocking mechanism having a decocking lever to selectively place the hammer in the firing position or a decocked position.