Breakable Barrier Capsule for Foamable Beverage Dispensing

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Solution Overview

Problem

Existing solutions for preparing and dispensing foamable beverage and food products require rigorous shaking or manual manipulation, which is inconvenient and not user-friendly.

Innovation Solution

A package design with a breakable barrier separating a liquid primary ingredient from a secondary ingredient, including a foaming agent, where the barrier is broken to mix the ingredients and produce foam, and the package is resiliently deformable to facilitate easy dispensing of the foamed product through a selectively openable outlet with air inlet means.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If rigorous shaking or manual manipulation is used to prepare foamable products, then the ingredients mix and foam is produced, but the operation becomes inconvenient and not user-friendly

Engineering Contradiction:
Improveease of preparationVSAvoidmanual manipulation requirement
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The package is pre-filled with liquid primary ingredient and secondary ingredient (foaming agent) in separate compartments. The breakable barrier is pre-positioned to separate the ingredients until activation. Air inlet means are pre-configured to allow air ingress when the barrier breaks, eliminating the need for manual mixing operations by the user.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The package design enables the system to perform the mixing and foaming function automatically when activated. The breakable barrier mechanism allows the product to self-mix upon activation without requiring external manual manipulation. The air inlet means automatically ingress air to facilitate foam formation without user intervention.

Inventive Principle:
Principle #25Self-service

2Extent of automation

If a breakable barrier is introduced to separate ingredients, then automated mixing is enabled, but the package structure becomes more complex

Engineering Contradiction:
Improveautomatic foamingVSAvoidpackage structure
Core Design Contradiction:
Extent of automationVSDevice complexity

Solution Approach 1:

The package is divided into distinct compartments: a chamber for liquid primary ingredient, a separate compartment for secondary ingredient (foaming agent), and air inlet means. The breakable barrier physically segments these components, allowing automated mixing when the barrier breaks while maintaining structural organization that simplifies the overall design.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The breakable barrier is implemented as a thin, frangible membrane or capsule that can be easily broken by minimal activation force. This thin-film approach achieves the automation function without requiring complex rigid structures, maintaining package simplicity while enabling automatic ingredient mixing.

Inventive Principle:
Principle #30Flexible shells and thin films

3Ease of operation

If the package is made resiliently deformable for easy dispensing, then dispensing convenience is improved, but the structural strength may be compromised

Engineering Contradiction:
Improvedispensing convenienceVSAvoidpackage structural strength
Core Design Contradiction:
Ease of operationVSStrength

Solution Approach 1:

The package transitions from a rigid sealed state to a deformable dispensing state. The resiliently deformable walls allow the package to be compressed and squeezed for easy dispensing of the foamed product. The dynamic structure adapts its rigidity based on the operational phase: rigid during storage to protect ingredients, flexible during dispensing for user convenience.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables easy preparation of foamed beverages and food products with minimal effort, allowing for one-step brewing and direct addition of foamed ingredients to coffee or other beverages, producing consistent foam quantities and quality.

Implementation Method 1

at least one of the ingredients includes a foaming agent such that the foamed product is produced when the breakable barrier is broken and the primary and secondary ingredients mix

Methodology Applied
Scientific EffectFoaming: Foam

Implementation Method 2

the package is resiliently deformable between the normal expanded position and a compressed position, the movement from the compressed position to the expanded position being such that it breaks the capsule

Methodology Applied
Scientific EffectElastic deformation: Elasticity

Implementation Method 3

air inlet means for selectively enabling the ingress of air into the chamber

Methodology Applied
Scientific EffectAir ingress: Aeration

Data Source

PatentEP2595497B1Improvements in containers
Publication Date: 2014.09.03 KRAFT FOODS R&D INC(US)
  • EP2595497B1 patent drawingFigure 1~2
  • EP2595497B1 patent drawingFigure 3~5
  • EP2595497B1 patent drawingFigure 6~7

AI summary

Improvements in containers are provided, and in particular improvements in containers for preparing and dispensing foamable beverage and food products. The package may contain at least a liquid primary ingredient and a secondary ingredient and comprises at least one wall defining a chamber at least partially filled with the primary ingredient, an outlet for dispensing the prepared product, and a capsule surrounding the primary ingredient separating the secondary ingredient from the primary ingredient. The capsule may be attached to insides of opposing walls of the package such that as the opposing walls are moved further apart the capsule breaks. At least one of the ingredients may include a foaming agent such that the foamed product is produced when the capsule is broken and the primary and secondary ingredients mix.