Breakaway Steering Column With Telescoping Energy Absorption

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Solution Overview

Problem

Current collapsible steering column assemblies lack effective energy absorption and user device translation during secondary impacts, necessitating improved designs that can absorb energy and allow the steering wheel to move away from the driver.

Innovation Solution

A collapsible steering column assembly with a telescoping and tilt adjustment mechanism, featuring a connection member with integrated energy absorption capabilities, including a plastically deformable energy absorption member and a telescoping damper, which allows the column tube to translate forward relative to the column housing during impacts, absorbing energy and maintaining the steering wheel in a secure position.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If the steering column is designed to be collapsible to absorb impact energy, then energy absorption capability is improved, but the structural strength and stability deteriorate

Engineering Contradiction:
Improveimpact energy absorptionVSAvoidstructural strength
Core Design Contradiction:
Loss of energyVSStrength

Solution Approach 1:

The steering column is divided into multiple segments including a telescoping section with nested tubes. During impact, these segments can relative move and collapse in a controlled manner to absorb energy, while maintaining overall structural integrity through the segmented design that allows progressive failure rather than catastrophic collapse.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The steering column incorporates materials and structures with changing mechanical properties under impact loads. The column shell and internal components are designed to undergo controlled plastic deformation, changing from a rigid state during normal operation to a more compliant state during impact to absorb energy while maintaining sufficient strength.

Inventive Principle:
Principle #35Parameter changes

2Object-affected harmful factors

If the steering wheel translates forward during impact to protect the driver, then safety is improved, but the steering control precision deteriorates

Engineering Contradiction:
Improveimpact force on driverVSAvoidsteering control precision
Core Design Contradiction:
Object-affected harmful factorsVSMeasurement precision

Solution Approach 1:

The steering column incorporates dynamic adjustment mechanisms that allow the column to transition between fixed and movable states. During normal operation, the column maintains a fixed position for precise steering control. During impact, the column dynamically translates forward to reduce impact forces on the driver, then can be reset to its original position.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The steering column includes pre-positioned energy absorption structures and telescoping sections designed to activate before the full impact force reaches the driver. These structures provide preliminary cushioning by beginning to collapse or translate forward as impact loads are detected, reducing the peak forces transmitted to the driver before the main impact event.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

3Loss of energy

If the steering column allows longitudinal collapse during impact, then energy absorption is improved, but the steering column length and footprint increase

Engineering Contradiction:
Improveimpact energy absorptionVSAvoidcolumn length
Core Design Contradiction:
Loss of energyVSLength of moving object

Solution Approach 1:

The telescoping steering column employs nested tubes where one tube is inserted within another. During normal operation, the tubes are nested compactly. During impact, the inner tube can slide outward relative to the outer tube to provide collapse stroke for energy absorption, then retracts back into the outer tube, minimizing the increase in overall column length and footprint.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The steering column incorporates collapse mechanisms that absorb energy through deformation in dimensions other than the primary longitudinal direction. This includes radial compression of foam cores, circumferential buckling of column shells, and angular rotation of joint elements, allowing significant energy absorption without substantial increases in the column's longitudinal footprint.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The assembly effectively absorbs energy during secondary impacts, limiting forward motion of the column housing and allowing the steering wheel to translate away from the driver, enhancing safety by reducing the force of the impact on the vehicle occupant.

Implementation Method 1

a plastically deformable energy absorption member

Methodology Applied
Scientific EffectPlastic deformation: Plasticity

Implementation Method 2

a telescoping damper

Methodology Applied
Scientific EffectDamping: Damping

Data Source

PatentUS11518428B2Steering column breakaway and energy absorption apparatus
Publication Date: 2022.12.06 NSK AMERICAS INC
  • US11518428B2 patent drawing
  • US11518428B2 patent drawing
  • US11518428B2 patent drawing

AI summary

An article for a steering column assembly (10) including a connection member (60) having a base portion (62) adapted to be attached to a column tube (30) of the steering column assembly (10) and opposing side walls (64) extending from the base portion (62). The article further includes an energy absorption member (80) having a first generally flat segment (82), a second generally flat segment (84) generally parallel to the first generally flat segment (82), and a curved portion (86) therebetween. The energy absorption member (80) extends from the base of the connection member (60). The present teachings also envision a telescoping adjustment subassembly and a steering column assembly (10) employing the article.