Circuit Breaker Anomaly Diagnosis Using Factor Probability Analysis

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Solution Overview

Problem

Conventional diagnostic techniques for circuit-making or breaking devices require detailed investigations to identify anomaly factors, making it difficult to obtain useful information for improving the operating state of the device.

Innovation Solution

A diagnostic apparatus that includes a factor probability calculation unit to determine the probability of each potential factor causing a symptom, allowing for the identification of necessary improvements in the operating state of the device.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional diagnostic techniques are used to identify anomaly factors, then detailed investigations can be performed, but it becomes difficult to obtain useful information for improving the operating state of the device

Engineering Contradiction:
Improveanomaly factor identification accuracyVSAvoiduseful information for improvement
Core Design Contradiction:
Measurement precisionVSLoss of information

Solution Approach 1:

The diagnostic process is segmented into two distinct stages: first, precise identification of anomaly factors through detailed investigation, and second, generation of improvement information based on the identified factors. This segmentation allows each stage to focus on its specific objective without compromise.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A diagnostic apparatus serves as an intermediary between the detailed investigation process and the improvement information generation. The apparatus processes investigation results and transforms them into actionable improvement information, bridging the gap between precise anomaly identification and useful improvement guidance.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If detailed investigations are conducted to identify anomaly factors, then accurate diagnosis can be achieved, but the complexity and time required for diagnosis increases

Engineering Contradiction:
Improvediagnosis accuracyVSAvoiddiagnosis time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The system performs preliminary classification of anomalies into distinct types (contact deterioration, operation mechanism abnormalities, etc.) with predetermined diagnostic criteria. This preliminary action structure allows for rapid identification of the anomaly type, reducing the time required for detailed investigation while maintaining diagnostic accuracy.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The diagnostic approach changes parameters by focusing on key indicative parameters for each anomaly type rather than examining all possible factors equally. This selective parameter analysis maintains diagnostic precision while significantly reducing the time and complexity of the diagnostic process.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If comprehensive monitoring of operating characteristics is implemented, then anomaly detection capability is improved, but the complexity of the diagnostic system increases

Engineering Contradiction:
Improveanomaly detection capabilityVSAvoiddiagnostic system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The monitoring system is segmented into specialized sub-systems, each dedicated to detecting specific anomaly types (contact deterioration detection, operation mechanism abnormality detection, etc.). This segmentation improves detection capability for each specific anomaly while keeping individual sub-systems relatively simple and manageable.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The diagnostic apparatus is designed with multi-functionality to handle various anomaly types through a unified processing framework. The system can detect and diagnose multiple different anomaly types using a single integrated platform, reducing overall system complexity compared to having separate specialized systems for each anomaly type.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS12111357B2Diagnostic apparatus
Publication Date: 2024.10.08 MITSUBISHI ELECTRIC CORP
  • US12111357B2 patent drawing
  • US12111357B2 patent drawing
  • US12111357B2 patent drawing

AI summary

A diagnostic apparatus diagnoses a symptom of anomaly in a device that operates for making or breaking a circuit. The diagnostic apparatus includes a factor probability calculation unit that calculates a factor probability. The factor probability calculation unit calculates a factor probability for each matter that may be a factor in a symptom observed in the device, the factor probability being a probability that the matter truly corresponds to a factor for the observed symptom. The diagnostic apparatus can obtain useful information for improving the operating state of the device.