Circuit Breaker Detachable Data Processing Module
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Solution Overview
Problem
Existing circuit breakers lack an integrated data processing module, requiring users to separately configure and select additional modules, increasing selection costs and complexity.
Innovation Solution
A circuit breaker with a detachably mounted data processing module that processes sensor-collected state parameters and outputs them directly for user use, integrating the module inside the breaker for real-time monitoring and reduced installation complexity.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Extent of automation
If a data processing module is integrated into the circuit breaker, then the full digital function and real-time data output capability are improved, but the device complexity increases
Solution Approach 1:
The data processing module is designed as a detachable, independent component that can be separately mounted on the frame. This segmentation allows the digital processing functionality to be added without integrating it deeply into the breaker main body, thus improving automation while controlling complexity through modular design.
Solution Approach 2:
The data processing module is designed to work with multiple types of sensors (current, voltage, temperature, humidity sensors) and can process various state parameters. This multi-functionality allows a single module design to handle diverse monitoring needs, improving the extent of automation without proportionally increasing device complexity.
2Adaptability or versatility
If users separately configure data processing modules according to sensor usage, then the adaptability is improved, but the selection cost and installation complexity increase
Solution Approach 1:
The data processing module is designed with universal interfaces and mounting mechanisms that work with different sensor types and configurations. The frame provides standardized mounting positions, allowing users to adapt the system to different sensor arrangements without requiring complex separate configuration or selection of different module types.
Solution Approach 2:
The detachable mounting design allows users to easily install, remove, or reposition the data processing module themselves without requiring professional installation or complex configuration procedures. The module serves itself by providing universal compatibility that eliminates the need for expert intervention in the configuration process.
Data Source
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AI summary
A circuit breaker is disclosed that comprises: a frame; a breaker main body configured to connect and disconnect the circuit; a sensor connected to the breaker main body and configured to collect state parameters of the breaker main body; and a data processing module detachably mounted on the frame and electrically connected to the sensor, wherein the data processing module is configured to process state parameters collected by the sensor and output processed state parameters to a device outside the circuit breaker. The circuit breaker described here implements the full digital function and outputs state parameters of the circuit breaker in real time for use by the users. By a multi-dimensional operation monitoring, the management of the health condition of the circuit breaker is implemented, continuity and reliability of the operations are promoted, the maintenance cycle is extended, and the maintenance cost is reduced.