Circuit Breaker In-Out Interlock for Automatic Off Switching

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Solution Overview

Problem

Existing circuit breakers require the off-button to be pressed separately to insert the in-out handle, making it difficult to use the in-out interlock device during transportation and increasing the risk of product damage.

Innovation Solution

A circuit breaker with an in-out interlock device that includes a cradle, a shutter plate, a pad lock member, and an interlock block, allowing the in-out handle to be inserted without pressing the off-button, and automatically switching the circuit breaker to an off-state when the pad lock member is pressed.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the off-button is pressed separately to insert the in-out handle, then the circuit breaker can be safely switched to off-state, but the operation becomes complex and difficult to use during transportation

Engineering Contradiction:
Improvesafe switching to off-stateVSAvoidoperation complexity
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent combines the off-button pressing action and the in-out handle insertion action into a single integrated operation. The in-out handle is designed to automatically press the off-button during its insertion process, eliminating the need for separate operations and reducing complexity while maintaining safety through the interlock mechanism that ensures the circuit breaker is switched to off-state before handle insertion is completed

Inventive Principle:
Principle #5Merging (Combining)

2Ease of operation

If the in-out handle can be inserted without pressing off-button, then the ease of operation improves, but the risk of product damage increases due to improper state

Engineering Contradiction:
Improveease of handle insertionVSAvoidproduct damage risk
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent implements a preliminary protective action by designing an interlock mechanism that prevents the in-out handle from being inserted unless the circuit breaker is already in the off-state. The off-button pressing action occurs before or during the handle insertion process, creating a preliminary condition that eliminates the risk of inserting the handle in an improper state and causing product damage

Inventive Principle:
Principle #9Preliminary anti-action

3Reliability

If multiple steps are required to operate the in-out interlock device, then the safety control is improved, but the productivity and workability are reduced

Engineering Contradiction:
Improvesafety controlVSAvoidworkability
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent performs the safety control action (pressing the off-button) as a preliminary step that is automatically integrated into the in-out handle insertion process. This preliminary action ensures safety requirements are met before the main operation is completed, while the automatic integration eliminates the need for separate manual steps, thereby maintaining productivity and workability

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS20250157757A1Circuit breaker having in-out interlock device
Publication Date: 2025.05.15 LS ELECTRIC CO LTD
  • US20250157757A1 patent drawing
  • US20250157757A1 patent drawing
  • US20250157757A1 patent drawing

AI summary

The present disclosure relates to a circuit breaker having an in-out interlock device and, more specifically, to a circuit breaker having an in-out interlock device, which allows a switch of the circuit breaker to be switched to an off-state during transportation of a circuit breaker body.