Circuit Breaker LCD Interface for Arc Fault Detection

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Solution Overview

Problem

Current circuit breakers lack effective visual interfaces for real-time monitoring and diagnosis of electrical faults, such as arc faults, ground faults, and overloads, which can lead to undetected issues and potential damage to electrical systems.

Innovation Solution

A circuit breaker system equipped with a liquid crystal display (LCD) user interface that provides real-time status updates and fault detection indicators, including an arc fault detection circuit status indicator, ground fault detection circuit status indicator, and overload status indicator, allowing for automatic detection and visualization of electrical faults.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of information

If circuit breakers use traditional mechanical indicators, then the device complexity is low, but the information visibility and real-time monitoring capability are insufficient

Engineering Contradiction:
Improvefault detection informationVSAvoidcircuit breaker structure
Core Design Contradiction:
Loss of informationVSDevice complexity

Solution Approach 1:

The patent introduces an LCD display as an intermediary component between the circuit breaker's internal sensors and the user. This display mediator translates complex electrical fault data into visible graphical representations, enabling real-time monitoring of arc faults, ground faults, and overload conditions without requiring users to interpret raw electrical signals directly.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces traditional mechanical indicator systems (such as physical flags or simple LED lights) with an electronic LCD display system. This substitution enables more sophisticated fault detection and visualization capabilities, including graphical representations of fault conditions, while maintaining integration with the existing mechanical trip mechanisms of the circuit breaker.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Measurement precision

If circuit breakers include multiple detection circuits for different fault types, then the measurement precision and fault detection capability improve, but the device complexity increases

Engineering Contradiction:
Improvefault detection accuracyVSAvoidcircuit breaker structure
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent implements a multi-functional circuit breaker design where a single device integrates multiple detection circuits for different fault types (arc faults, ground faults, overloads) within one unified structure. The LCD display serves as a universal interface that can represent various fault conditions using different graphical indicators, allowing one device to perform multiple monitoring functions simultaneously.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent combines multiple separate detection functions (arc fault detection, ground fault detection, overload detection) into a single integrated circuit breaker unit with a common LCD display interface. This merging approach consolidates what would traditionally require multiple separate devices or complex indicator systems into one cohesive unit, improving fault detection comprehensiveness while managing overall device complexity.

Inventive Principle:
Principle #5Merging (Combining)

3Loss of time

If circuit breakers provide real-time visual feedback, then the response time for fault detection improves, but the energy consumption increases

Engineering Contradiction:
Improvefault detection timeVSAvoidcircuit breaker power consumption
Core Design Contradiction:
Loss of timeVSUse of energy by moving object

Solution Approach 1:

The patent implements periodic or event-triggered updating of the LCD display rather than continuous refresh. The display updates in response to specific events such as fault detection, circuit tripping, or user interaction, rather than maintaining constant visual output. This periodic action reduces overall energy consumption while ensuring that critical fault information is displayed in real-time when it occurs.

Inventive Principle:
Principle #19Periodic action

Data Source

PatentUS7995314B2Devices, systems, and methods for managing a circuit breaker
Publication Date: 2011.08.09 SIEMENS INDUSTRY INC
  • US7995314B2 patent drawing
  • US7995314B2 patent drawing
  • US7995314B2 patent drawing

AI summary

Certain exemplary embodiments can provide a fault detection system, which can comprise a circuit breaker that is adapted to protect an electrical circuit. The circuit breaker can comprise a screen adapted to render a user interface. The user interface can comprise an arc fault detection circuit status indicator indicative of an automatic detection of an electrical circuit arc fault by the circuit breaker.