Circuit Breaker Mounting Structure for Versatile Terminal Connection

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Solution Overview

Problem

Existing mounting apparatuses for circuit breakers are limited in application scenarios as they are only suitable for direct connection with wires and not other types of power output terminals.

Innovation Solution

A mounting apparatus for circuit breakers comprising a base with a limiting plate and an electrical connector, which includes a receiving groove for accommodating the circuit breaker's terminal and a connection plane for connecting to external power output terminals, enhancing stability and compatibility with various power output terminals.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If the mounting apparatus uses a simple wire connection structure, then the device complexity is reduced, but the adaptability to different power output terminals deteriorates

Engineering Contradiction:
Improvemounting apparatus structureVSAvoidcompatibility with power output terminals
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The mounting apparatus incorporates a connection plate with multiple connection planes that can accommodate different types of power output terminals (busbars, sheet structures, wires). This multi-functional design allows a single mounting apparatus to serve multiple connection purposes, resolving the contradiction between simplicity and adaptability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The connection plate is divided into multiple connection planes (first connection plane, second connection plane, third connection plane) with different structures. Each plane is optimized for specific terminal types, allowing the mounting apparatus to handle various power output terminals while maintaining an overall simple and integrated structure.

Inventive Principle:
Principle #1Segmentation

2Device complexity

If the mounting apparatus lacks a limiting plate, then the device complexity is reduced, but the stability of the circuit breaker during mounting deteriorates

Engineering Contradiction:
Improvemounting apparatus structureVSAvoidcircuit breaker stability
Core Design Contradiction:
Device complexityVSStability of the object's composition

Solution Approach 1:

The limiting plate is pre-configured on the mounting apparatus to define the positioning of the circuit breaker before actual connection. This preliminary positioning action ensures stable mounting and proper alignment, preventing instability during the connection process while adding minimal structural complexity.

Inventive Principle:
Principle #10Preliminary action

3Device complexity

If the connection area between the electrical connector and power output terminal is small, then the device complexity is reduced, but the reliability of electrical connection deteriorates

Engineering Contradiction:
Improveconnection structureVSAvoidelectrical connection reliability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The connection plate features different connection planes with locally optimized qualities - some planes provide large contact areas for busbars, others provide precise positioning for sheet structures. This local differentiation ensures reliable electrical connection for each terminal type without requiring a complex overall structure.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS20250309620A1Mounting apparatus for circuit breaker
Publication Date: 2025.10.02 ANKER INNOVATIONS TECH CO LTD
  • US20250309620A1 patent drawing
  • US20250309620A1 patent drawing
  • US20250309620A1 patent drawing

AI summary

The application describes a mounting apparatus for a circuit breaker. The mounting apparatus comprises a base and an electrical connector. The base comprises a base body and a limiting plate protruding from the base body. The limiting plate and the base body enclose a receiving groove. The receiving groove is configured to accommodate a terminal of the circuit breaker, and the connection plate is configured to be electrically connected to the terminal of the circuit breaker. The connection plane is located in the receiving groove and is configured to be connected to an external power output terminal.