Circuit Breaker Panel with External Trip Control Logic

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Solution Overview

Problem

Implementing different fault detection technologies for various circuit breakers in a panel is a complex task, and existing systems lack dynamic control over tripping options and integration with communication and multimedia functionalities.

Innovation Solution

A circuit breaker panel system with trip control logic external to the breakers, enabling selection of multiple tripping options and incorporating fault detection logic within each breaker, along with communication and multimedia capabilities through a system controller board and measurement and control board, which facilitates user interaction and connectivity with utilities.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If trip control logic is integrated within each circuit breaker, then device complexity is reduced, but adaptability and versatility are limited

Engineering Contradiction:
Improvecircuit breaker structureVSAvoidtripping options
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The trip control logic is extracted from individual circuit breakers and placed in an external control panel. This allows the circuit breakers to remain simple protective devices while the external controller provides multiple tripping options including overload, short circuit, arc-fault, and ground-fault protection. The external controller receives signals from various sensors and selectively trips appropriate breakers based on fault conditions.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The external trip control logic serves multiple functions: it monitors various fault conditions (overload, short circuit, arc-fault, ground-fault), provides selective tripping control for different breakers, and enables flexible configuration of protection parameters. This single external controller replaces what would otherwise require multiple specialized circuits within each breaker.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Measurement precision

If fault detection logic is distributed within each circuit breaker, then measurement precision is improved, but device complexity increases

Engineering Contradiction:
Improvefault detectionVSAvoidcircuit breaker panel
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The fault detection system is segmented into distributed sensors within each circuit breaker and a centralized control logic in the external panel. Each breaker contains simple sensing elements that detect local fault conditions and send signals to the external controller, which then determines the appropriate tripping action. This segmentation allows precise local detection with centralized intelligent decision-making.

Inventive Principle:
Principle #1Segmentation

3Adaptability or versatility

If multiple tripping options are implemented for each circuit breaker, then adaptability is improved, but device complexity increases

Engineering Contradiction:
Improvetripping optionsVSAvoidcontrol system
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The external trip control logic acts as an intermediary between the circuit breakers and the various fault detection mechanisms. It receives input from multiple sensors and provides coordinated control signals to multiple breakers, enabling complex protection schemes without requiring each breaker to contain complex control circuitry. The intermediary consolidates the complexity in a centralized location.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS9438026B2Circuit breaker panel with wireless communications capability
Publication Date: 2016.09.06 EDISON GLOBAL CIRCUITS LLC
  • US9438026B2 patent drawing
  • US9438026B2 patent drawing
  • US9438026B2 patent drawing

AI summary

In at least some embodiments, a system includes a plurality of circuit breakers and trip control logic external to and coupled to the circuit breakers. The trip control logic enables a plurality of different tripping options to be selected for each of the circuit breakers.