Circuit Breaker Reversing Gear Malfunction Detection

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Solution Overview

Problem

Existing circuit breakers do not effectively indicate malfunctions in the reversing gear, which is critical for ensuring the correct conductive or nonconductive state, as the switch position indicator is typically associated only with the drive mechanism and not the reversing gear.

Innovation Solution

Incorporating a first indicator element associated with the reversing gear, specifically a deflection lever, and a second indicator element coupled to the drive mechanism, allowing users to infer malfunctions by differing indications between the two, facilitating recognition of malfunctions in the coupling between contacts.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a single switch position indicator associated only with the drive mechanism is used, then the device complexity is reduced, but the reliability of malfunction detection deteriorates

Engineering Contradiction:
Improvemalfunction detection capabilityVSAvoidindicator system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The switch position indicator is divided into two separate indicator elements: a first indicator element associated with the reversing gear and a second indicator element associated with the drive mechanism. Each indicator element independently indicates the position of its associated component, enabling separate monitoring of both mechanisms and improving malfunction detection capability without requiring a completely new integrated system.

Inventive Principle:
Principle #1Segmentation

2Ease of manufacture

If the first indicator element is fixedly connected to the deflection shaft with outward projection, then the ease of manufacture is improved, but the device complexity increases

Engineering Contradiction:
Improveproduction simplicityVSAvoidstructural complexity
Core Design Contradiction:
Ease of manufactureVSDevice complexity

Solution Approach 1:

The deflection shaft serves as an intermediary element that connects the reversing gear to the first indicator element. By having the deflection shaft project outward from the circuit breaker body, it provides a convenient mounting surface for the indicator element, simplifying the manufacturing process and assembly while the indicator element itself remains a separate, easily attachable component.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS8492667B2Electrical circuit breaker and switch position indicator thereto
Publication Date: 2013.07.23 ALSTOM GRID
  • US8492667B2 patent drawing
  • US8492667B2 patent drawing
  • US8492667B2 patent drawing

AI summary

An electrical circuit breaker, in particular a high-voltage circuit breaker filled with insulating gas, is described. The circuit breaker is furnished with a first contact, in particular, a contact pin and a second contact, in particular, a tulip contact that are movable in opposite directions. The circuit breaker is furnished with a drive mechanism that is coupled to the second contact. The circuit breaker is furnished with a reversing gear that produces a coupling between the second and the first contact. A first indicator element is provided that is associated with the reversing gear.