Three-Phase Circuit Breaker Switching Control for Inductive Loads

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Solution Overview

Problem

Severe transient overvoltages occur during the disconnection of inductive loads in high-voltage systems, particularly affecting dry-type transformers, and existing solutions fail to effectively minimize inrush currents and optimize the switching process in three-phase systems.

Innovation Solution

A method for controlling a circuit breaker in a three-phase system involves opening the first phase a quarter period before the current zero crossing and synchronizing the opening and closing of phases to manage transient overvoltages and inrush currents, eliminating the need for residual flux detection units and optimizing the energizing process to reduce stress on equipment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional switching control is used for inductive loads, then the circuit breaker can disconnect the load, but severe transient overvoltages occur during disconnection

Engineering Contradiction:
Improvesafe disconnection of inductive loadVSAvoidtransient overvoltage
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The circuit breaker opens the first phase a quarter period before the current zero crossing, performing the switching action in advance of the natural current zero point. This preliminary timing allows the magnetic flux in the inductive load to decay more gradually, preventing the abrupt flux change that causes transient overvoltages, while still achieving complete disconnection of the load.

Inventive Principle:
Principle #10Preliminary action

2Device complexity

If the circuit breaker opens all phases simultaneously at current zero crossing, then the switching process is simple, but inrush currents are not minimized

Engineering Contradiction:
Improveswitching control simplicityVSAvoidinrush current
Core Design Contradiction:
Device complexityVSObject-generated harmful factors

Solution Approach 1:

The three-phase switching process is segmented into sequential operations: the first phase is opened a quarter period before its current zero crossing, while the second and third phases are opened at their respective current zero crossings. This segmentation allows each phase to be controlled independently to minimize inrush current, with the first phase prepared in advance and the other two phases switched at their optimal moments.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different switching strategies are applied to different phases based on their local conditions. The first phase receives special treatment by being opened a quarter period early to account for its specific current waveform and load characteristics, while the second and third phases use standard zero-crossing switching. This localized optimization minimizes inrush current for each phase individually.

Inventive Principle:
Principle #3Local quality

3Device complexity

If the circuit breaker closes all phases simultaneously, then the closing operation is simple, but the system takes longer to reach steady state

Engineering Contradiction:
Improveclosing operation simplicityVSAvoidtime to reach steady state
Core Design Contradiction:
Device complexityVSLoss of time

Solution Approach 1:

The first phase is closed a quarter period before the voltage peak, performing the closing action in advance. This allows the magnetic flux in the first phase to build up more gradually and synchronously with the other phases, reducing transient disturbances and enabling the system to reach steady state faster while maintaining simple control logic.

Inventive Principle:
Principle #10Preliminary action

4Measurement precision

If residual flux detection units are used to optimize switching, then switching precision is improved, but device complexity increases

Engineering Contradiction:
Improveswitching timing precisionVSAvoidcircuit breaker structure
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The circuit breaker uses its own current and voltage measurements to determine the optimal switching timing, without requiring external residual flux detection units. The control system calculates the quarter-period advance time based on the measured current waveform, allowing the breaker to self-optimize its switching precision using readily available electrical signals already present in the system.

Inventive Principle:
Principle #25Self-service

Data Source

PatentEP3577670B1Three-phase circuit breaker with phase specific switching
Publication Date: 2021.08.18 ABB (SCHWEIZ) AG
  • EP3577670B1 patent drawingFigure 1
  • EP3577670B1 patent drawingFigure 2~3
  • EP3577670B1 patent drawingFigure 4~5

AI summary

The present invention relates to a method for controlling a circuit breaker. The circuit breaker is connected in a three-phase system having an inductive load, and the method comprises method for controlling a circuit breaker, the circuit breaker being connected in a three-phase system having an inductive load, the method comprises opening (S110) a first phase (L1) of the three- phase system before a zero crossing of a current in the first phase (L1), opening (S120) the second and third phases (L2 and L3) of the three-phase system a quarter period after opening the first phase (L1), closing (S140) the first and second phase (L1 and L2) at a peak voltage of a voltage between the first and second phases (L1 and L2), and closing (S150) the third phase (L3) a quarter period after closing the first and second phases (L1 and L2). A circuit breaker controller is also presented.