Breast Pump Controller Milk Flow Mode Switching

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Solution Overview

Problem

Breast pumps typically consume excessive electrical power due to the high vacuum levels required in the expression mode, and existing technologies lack efficient methods to automatically switch between stimulation and expression modes based on milk flow detection, leading to inefficient power usage.

Innovation Solution

A controller for a breast pump that monitors milk flow during a session and switches between a low energy mode and an expression mode based on detected milk flow, using different pressure profiles to minimize power consumption by maintaining a low energy mode during periods of low or no milk flow.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the breast pump operates in expression mode with high vacuum levels to ensure effective milk extraction, then milk extraction efficiency is improved, but electrical power consumption increases

Engineering Contradiction:
Improvemilk extraction efficiencyVSAvoidelectrical power consumption
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The system dynamically switches between expression mode and low energy mode based on real-time milk flow detection. When milk flow is detected, the system operates in expression mode with high vacuum levels to ensure effective milk extraction. When no milk flow is detected, the system transitions to low energy mode with reduced vacuum levels, thereby adapting the operating conditions to actual needs and reducing unnecessary power consumption.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system uses a sensor to detect milk flow and provides feedback to the controller. Based on this feedback, the controller automatically switches between expression mode and low energy mode. This closed-loop control ensures that high power consumption is only incurred when actually needed for milk extraction, while reducing power consumption during periods of no milk flow.

Inventive Principle:
Principle #23Feedback

2Quantity of substance

If the breast pump continuously operates in expression mode to maximize milk collection, then milk collection quantity is improved, but battery life decreases

Engineering Contradiction:
Improvemilk collection quantityVSAvoidbattery life
Core Design Contradiction:
Quantity of substanceVSDuration of action of moving object

Solution Approach 1:

The system employs periodic action by alternating between expression mode and low energy mode based on milk flow detection. Instead of continuous high-power operation, the system uses short bursts of high vacuum when milk flows are detected, followed by low energy mode when flows cease. This periodic operation pattern maintains effective milk collection while significantly reducing overall power consumption and extending battery life.

Inventive Principle:
Principle #19Periodic action

3Use of energy by moving object

If the breast pump uses automatic mode switching based on milk flow detection, then power efficiency is improved, but device complexity increases

Engineering Contradiction:
Improvepower efficiencyVSAvoidcontrol system complexity
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The system implements self-service by using automatic mode switching based on milk flow detection. The controller automatically determines when to switch between expression mode and low energy mode based on sensor feedback, eliminating the need for manual user intervention. This automation improves power efficiency while the self-regulating nature of the system keeps the control logic relatively simple.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach reduces electrical power consumption by limiting the duration of the high-power expression mode and extends battery life in battery-operated breast pumps without compromising milk extraction efficiency.

Implementation Method 1

a vacuum is applied such that milk is extracted

Methodology Applied
Scientific EffectVacuum: Vacuum

Implementation Method 2

the pressure source is controlled in dependence on the flow, thereby to switch between a low energy mode with a first pressure profile of the pressure source to an expression mode with a different second pressure profile

Methodology Applied
Scientific EffectPressure gradient: Pressure Gradient

Data Source

PatentEP4240438B1Breast pump device and controller for the device, and a control method
Publication Date: 2024.05.22 KONINKLIJKE PHILIPS NV
  • EP4240438B1 patent drawingFigure 1~2
  • EP4240438B1 patent drawingFigure 3~4
  • EP4240438B1 patent drawingFigure 5

AI summary

A breast pump device is provided and a controller for operating a pressure source of the breast pump device. A milk flow is monitored during a breast pumping session. The pressure source is controlled in dependence on the flow, thereby to switch, during the breast pumping, between a first pressure profile of the pressure source for a low energy mode and a second pressure profile of the pressure source for an expression mode. The breast pumping session comprises a plurality of time periods with the low energy mode and a plurality of time periods with the expression mode, in order to reduce electrical power consumption.