Breast Pump Insert with Malleable Liner for Suckling Mimicry

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current breast pumps cause discomfort and inefficiency in milk expression, leading to pain, nipple damage, and reduced milk collection, as they fail to mimic the natural suckling rhythm and often result in a poor user experience.

Innovation Solution

A breast pump insert with an inner malleable liner that changes shape during pumping, forming a continuous restricting funnel to provide intermittent negative pressure, mimicking the suckling effect of a baby by pivoting and compressing to reduce friction and promote milk production.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a rigid breast cap is used for pumping, then the structure is simple and easy to manufacture, but it causes pain and nipple damage to mothers

Engineering Contradiction:
Improvebreast cap structureVSAvoidnipple damage and pain
Core Design Contradiction:
Ease of manufactureVSObject-affected harmful factors

Solution Approach 1:

The patent applies a flexible membrane at the throat of the breast cap that can deform under vacuum pressure. This membrane replaces the rigid contact surface with a compliant one that adapts to the breast and nipple shape, eliminating the harmful rubbing and pressure points caused by rigid structures while maintaining manufacturing simplicity.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The breast cap incorporates a dynamic element - the flexible membrane that changes shape during operation. Under vacuum, the membrane deforms to conform to the breast tissue, creating a adaptive sealing surface that moves with the breast rather than imposing fixed pressure points, thereby preventing nipple damage.

Inventive Principle:
Principle #15Dynamics

2Productivity

If intermittent negative pressure pumping is applied, then milk expression is achieved, but pain and discomfort occur due to forceful suction

Engineering Contradiction:
Improvemilk expression efficiencyVSAvoidpain and discomfort
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The flexible membrane at the throat deforms under intermittent negative pressure to create a gentler, more distributed suction pattern. Instead of forceful concentrated suction on the nipple, the membrane conforms to the breast shape and distributes the vacuum pressure across a larger area, reducing pain while maintaining milk flow.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The patent changes the physical state of the contact surface from rigid to flexible, allowing it to dynamically adjust its shape and pressure distribution in response to vacuum levels. This parameter change enables the system to maintain effective milk expression while reducing harmful pressure concentrations.

Inventive Principle:
Principle #35Parameter changes

3Productivity

If the breast cap repeatedly sucks up the nipple and areola, then milk is drawn into the container, but the skin is rubbed raw and bleeding occurs

Engineering Contradiction:
Improvemilk collectionVSAvoidskin rubbing and bleeding
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The flexible membrane prevents the rigid tube portion from directly contacting and rubbing the nipple. The membrane acts as a protective interface that deforms to accommodate nipple movement and positioning, eliminating the mechanical friction and repeated trauma caused by rigid structures while maintaining the vacuum seal needed for milk collection.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The flexible membrane serves as an intermediary between the rigid breast cap structure and the soft breast tissue. It mediates the interaction by providing a compliant sealing surface that prevents direct contact between hard edges and delicate skin, thereby preventing rubbing and bleeding while still enabling effective vacuum application for milk extraction.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Device complexity

If a fixed shaped funnel is used, then the device is simple, but it does not collect as much milk as could be collected

Engineering Contradiction:
Improvefunnel structureVSAvoidmilk collection amount
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

The flexible membrane allows the funnel throat to dynamically adapt its shape during pumping cycles. This dynamic deformation optimizes the sealing contact with the breast and nipple across different positions and pressure levels, improving vacuum efficiency and milk collection without requiring a complex adjustable structure.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the rigidity parameter of the funnel throat from fixed to flexible, allowing it to deform and conform to the breast shape. This parameter change improves the sealing efficiency and vacuum distribution, enabling more effective milk collection while maintaining a simple single-piece structure.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The insert significantly reduces pain and discomfort, enhances milk flow efficiency, and provides a more comfortable experience by approximating the suckling reflex, thereby improving milk production and reducing nipple damage.

Implementation Method 1

providing intermittent pumping for drawing breast milk into a connected container

Methodology Applied
Scientific EffectNegative pressure: Vacuum

Implementation Method 2

an inner malleable liner located at least partially within the outer frame and in use forming a contact surface to the breast

Methodology Applied
Scientific EffectElastic deformation: Deformation

Data Source

PatentUS20230398270A1Breast pump insert
Publication Date: 2023.12.14 MILKDROP IP PTY LTD
  • US20230398270A1 patent drawing
  • US20230398270A1 patent drawing
  • US20230398270A1 patent drawing

AI summary

A breast pump funnel integral or engageable with a breast pump providing intermittent pumping for drawing breast milk into a connected container, the breast pump funnel having: an outer frame and an inner malleable liner located at least partially within the outer frame and, in use, forming a contact surface to the breast. The outer frame, the inner malleable liner or both form a continuous restricting funnel for receiving an intermittent negative pressure pumping.