Breath-Activated Nebulizer Fluidic Control

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Solution Overview

Problem

Conventional nebulizers face issues such as medication waste when not in use, difficulty in quantifying aerosol delivery, and movable parts that can stick together, requiring complex and costly actuation systems and precise manufacturing.

Innovation Solution

A nebulizer system with a stationary diverter and fluidic control system that uses a control gas to selectively actuate nebulization based on patient inhalation, reducing the need for negative pressure and minimizing moving parts, allowing for efficient and consistent medication delivery.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of substance

If a movable diverter is used to selectively nebulize medication in response to patient breath, then medication waste is reduced during non-inhalation periods, but the device complexity increases and moving parts may stick together requiring costly diaphragms and springs

Engineering Contradiction:
Improvemedication wasteVSAvoidactuation system complexity
Core Design Contradiction:
Loss of substanceVSDevice complexity

Solution Approach 1:

The patent replaces the mechanical movable diverter system with a fluidic control system that uses gas flow dynamics to achieve the same selective nebulization function. The fluidic amplifier uses pressure differential created by patient inhalation to control gas flow paths, eliminating mechanical moving parts while maintaining breath-responsive operation.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent employs pneumatic principles through the fluidic amplifier that uses pressurized gas flows and pressure differentials to control the nebulization process. The system uses the patient's inhalation-induced negative pressure to modulate gas flow through the fluidic circuit, achieving actuation without mechanical components.

Inventive Principle:
Principle #29Pneumatics and hydraulics

2Measurement precision

If a movable diverter with close tolerances is used for precise control of gas flow, then nebulization control is improved, but manufacturing precision requirements increase and design becomes more difficult

Engineering Contradiction:
Improvegas flow control precisionVSAvoiddiverter positioning tolerance
Core Design Contradiction:
Measurement precisionVSManufacturing precision

Solution Approach 1:

The patent eliminates the need for precision-machined movable diverters by replacing the mechanical positioning system with a fluidic control system. The fluidic amplifier uses flow dynamics and pressure differential to achieve precise gas flow control without requiring mechanical components to be positioned with tight tolerances.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent controls gas flow by changing fluid dynamic parameters (pressure, flow rate) rather than relying on precise mechanical positioning. The fluidic amplifier modulates flow based on pressure differential created during patient inhalation, achieving precise control through parameter modulation instead of mechanical adjustment.

Inventive Principle:
Principle #35Parameter changes

3Ease of operation

If conventional continuous nebulization is used to ensure medication availability, then patient comfort is improved, but significant medication is wasted into the environment when the patient is not inhaling

Engineering Contradiction:
Improvepatient comfortVSAvoidmedication waste
Core Design Contradiction:
Ease of operationVSLoss of substance

Solution Approach 1:

The patent implements periodic (intermittent) nebulization that activates only during patient inhalation cycles. The fluidic control system responds to the periodic nature of breathing by triggering nebulization during inhalation phases and stopping during exhalation phases, thereby eliminating continuous medication waste while maintaining patient comfort.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The system uses the patient's own breath as feedback to control nebulization timing. The negative pressure generated during inhalation is detected by the fluidic amplifier, which automatically triggers the nebulization cycle, ensuring medication is delivered only when the patient is actively inhaling without requiring external control.

Inventive Principle:
Principle #23Feedback

4Reliability

If a fluidic amplifier with multiple ports and control mechanisms is used to eliminate moving parts, then reliability is improved by preventing sticking, but the device complexity increases

Engineering Contradiction:
Improveprevention of part stickingVSAvoidfluidic control system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent trades mechanical complexity for fluidic complexity, replacing a simple mechanical diverter with a more complex but mechanically-free fluidic amplifier system. The fluidic circuit uses gas flow paths, pressure differential, and port configuration to achieve control functions that would otherwise require mechanical components, thereby improving reliability by eliminating sticking issues.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system enables efficient and consistent medication delivery with reduced waste, improved patient comfort by minimizing resistance during inhalation, and simplifies the design and maintenance by eliminating the need for complex movable parts.

Implementation Method 1

a fluidic amplifier configured to control the delivery of the control gas to the control conduit based on inhalation by the patient

Methodology Applied
Scientific EffectPressure differential: Pressure Gradient

Implementation Method 2

when the pressurized gas passes over the reservoir or the orifice, a negative pressure is created in the vicinity of the outlet, causing the liquid medication to be drawn out of the reservoir and entrained into the stream of pressurized gas

Methodology Applied
Scientific EffectNegative pressure: Pressure Gradient

Implementation Method 3

causing the liquid medication to be drawn out of the reservoir and entrained into the stream of pressurized gas

Methodology Applied
Scientific EffectEntrainment: Entrainment

Implementation Method 4

The stream of pressurized gas with entrained liquid medication forms aerosol particles that are suspended within the nebulizer for inhalation by a patient

Methodology Applied
Scientific EffectNebulization: Aerosol

Data Source

PatentUS7841336B2Nebulizer with pressure-based fluidic control and related methods
Publication Date: 2010.11.30 SUNMED GROUP HOLDINGS LLC
  • US7841336B2 patent drawing
  • US7841336B2 patent drawing
  • US7841336B2 patent drawing

AI summary

Various embodiments of a breath-activated nebulizer with fluidic control and related methods of using such a nebulizer are disclosed. The nebulizer may include a body comprising a reservoir for holding medication, a nozzle for emitting a jet of pressurized gas, and a fluid conduit in communication with the reservoir for delivery of the medication proximate the jet to produce an aerosol of medication. The nebulizer may also include a nebulizer outlet in communication with an interior of the body for delivery of the aerosol to a patient, a control conduit in fluid communication with the fluid conduit for delivery of a control gas to the fluid conduit to prevent the delivery of the medication proximate the jet, and a fluidic amplifier configured to control the delivery of the control gas to the control conduit.