Breathable Core Air Pressure Balancing Plug for Ink Pens

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional writing pens with ink storage have complex structures and high manufacturing costs due to the need for multiple parts to maintain air pressure balance and prevent ink leakage during writing.

Innovation Solution

A writing pen with a simple structure utilizing breathable cores with nanopores, integrated into an air pressure balancing plug, allows ambient air into the ink storage compartment while preventing ink leakage, using a design that includes a transfer core and relay core connected to the writing nib and a pen body with a pen cap.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If multiple parts (dust-proof plate, labyrinth breathable plug, nano-permeable plate, one-way valve) are used to achieve air communication and prevent ink leakage, then air pressure balance is maintained, but device complexity increases and manufacturing cost rises

Engineering Contradiction:
Improveair pressure balanceVSAvoidstructure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines multiple separate components (dust-proof plate, breathable plug, nano-permeable plate, and one-way valve) into a single integrated breathable core. This core contains porous particles that simultaneously provide dust protection, breathability, and one-way valve functionality, thereby maintaining air pressure balance while significantly reducing device complexity and the number of assembly steps

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The breathable core is constructed using composite materials - specifically, porous particles (such as porous polymer beads or ceramic particles) with controlled pore sizes. These particles create a material that inherently combines multiple functions: filtering dust, allowing air permeation, and preventing ink leakage through their porous structure, eliminating the need for separate mechanical components

Inventive Principle:
Principle #40Composite materials

2Reliability

If multiple parts and assembly procedures are used to prevent ink leakage while allowing air communication, then writing reliability is improved, but manufacturing cost increases

Engineering Contradiction:
Improvewriting reliabilityVSAvoidmanufacturing cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

By merging multiple functional components into a single breathable core, the patent reduces the number of parts that need to be manufactured and assembled. This integration simplifies the manufacturing process, reduces inventory requirements, and lowers assembly labor costs while maintaining the same level of writing reliability

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The breathable core can be designed as a disposable or replaceable component that is inexpensive to manufacture. By using simple porous particles that can be easily produced through standard manufacturing processes, the patent enables cost-effective replacement if the core becomes contaminated or degraded, reducing overall system cost

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution ensures balanced air pressure and fluent writing with reduced manufacturing costs and stable performance by using breathable cores with nanopores to replace complex air balancing assemblies.

Implementation Method 1

a breathable core having nanopores, the breathable core being inserted into the air pressure balancing plug with one end extending into ink and the other end communicating with ambient air

Methodology Applied
Scientific EffectNanopore filtration: Nanopore

Implementation Method 2

breathable core having nanopores... allows ambient air into the ink storage compartment while preventing ink leakage

Methodology Applied
Scientific EffectPermeation: Permeation

Implementation Method 3

an air pressure balancing plug which is plugged in an open end of the ink storage compartment to seal ink

Methodology Applied
Scientific EffectCapillary action: Capillary Action

Data Source

PatentUS8591132B2Writing pen with ink storage
Publication Date: 2013.11.26 TUNG YIK INT
  • US8591132B2 patent drawing
  • US8591132B2 patent drawing
  • US8591132B2 patent drawing

AI summary

A writing pen with ink storage, including a writing nib, an ink storage compartment for storing ink, an ink inducing device for inducing ink into the writing nib, wherein the writing pen further includes an air pressure balancing plug which is plugged in an open end of the ink storage compartment to seal ink, and a breathable core having nanopores, the breathable core being inserted into the air pressure balancing plug with one end extending into ink and the other end communicating with ambient air. The writing pen with ink storage has simple structure, provides fluent writing and no ink leakage.