Breathable elastomeric composites with tether-containing conducting polymers for nanoscale diffusion control and protection

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Solution Overview

Problem

Current materials with nanoscale porosities lack the ability to reversibly change porosity in response to command, which is essential for applications like chemical threat protection where dynamic breathability and protection are required.

Innovation Solution

A conductive polymer interpenetrating network (IPN) comprising poly(TP-CAE4P-SO3-co-bis-EDOT-co-HM-EDOT) that can be switched between open and closed states by applying a small voltage, altering porosity through ion-pairing complexes, allowing for high breathability in the open state and enhanced protection in the closed state.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If nanoscale porous materials are used for chemical threat protection, then protection capability is improved, but breathability deteriorates

Engineering Contradiction:
Improveprotection capabilityVSAvoidbreathability
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent applies dynamics by creating a material that can dynamically switch between open and closed states in response to external stimuli (voltage, chemical agents). The IPN material transitions from a breathable open state to a protective closed state, allowing the same material to optimize both breathability and protection capability at different times rather than being fixed in one state

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the porosity parameter of the material dynamically. By applying voltage or exposing to chemical agents, the material's porosity transitions between high (open state for breathability) and low (closed state for protection). This parameter change allows the material to resolve the contradiction between maintaining high breathability and providing effective protection

Inventive Principle:
Principle #35Parameter changes

2Ease of operation

If porosity is increased to improve breathability, then breathability is improved, but protection capability deteriorates

Engineering Contradiction:
ImprovebreathabilityVSAvoidprotection capability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The material dynamically adjusts its porosity based on environmental conditions. In normal conditions, it maintains high porosity for breathability. When triggered by voltage or chemical agents, it transitions to low porosity for protection, allowing the same structure to provide both high breathability and effective protection at different times

Inventive Principle:
Principle #15Dynamics

3Reliability

If voltage is applied to switch to closed state, then protection capability is improved, but energy consumption increases

Engineering Contradiction:
Improveprotection capabilityVSAvoidenergy consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The material can autonomously respond to chemical agents without requiring external voltage application. The chemical agents themselves trigger the conformational change in the polymer chains, allowing the material to protect itself automatically. This self-service capability eliminates continuous energy consumption while maintaining protection capability

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The material switches states periodically or on-demand rather than continuously. Voltage is applied only when transition to closed state is needed, and the material can maintain its state without continuous energy input, reducing overall energy consumption while providing protection when required

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The IPN material demonstrates high breathability in the open state, comparable to commercial sport clothing, and effectively blocks chemical agents in the closed state, maintaining performance for operationally significant time periods without continuous voltage application.

Implementation Method 1

oxidizing the material to increase its diffusivity

Methodology Applied
Scientific EffectOxidation: Oxidation

Implementation Method 2

reducing the material to decrease its diffusivity

Methodology Applied
Scientific EffectReduction: Reduction

Implementation Method 3

altering porosity through ion-pairing complexes

Methodology Applied
Scientific EffectIon-pairing: Ion Repulsion/Attraction

Implementation Method 4

nanoscale diffusion control

Methodology Applied
Scientific EffectDiffusion: Diffusion

Data Source

PatentUS11299582B2Breathable elastomeric composites with tether-containing conducting polymers for nanoscale diffusion control and protection
Publication Date: 2022.04.12 THE GOVERNMENT OF THE UNITED STATES OF AMERICA AS REPRESENTED BY THE SECRETARY DEPARTMENT OF HEALTH & HUMAN SERVICES
  • US11299582B2 patent drawing
  • US11299582B2 patent drawing
  • US11299582B2 patent drawing

AI summary

An interpenetrating network (IPN) polymer membrane material includes a soft polyurethane interspersed with a crosslinked conducting polymer. The material can be reversibly “switched” between its oxidized and reduced states by the application of a small voltage, ˜1 to 4 volts, thus modulating its diffusivity.