Breathable MXene-PVDF Tactile Sensor for Self-Powered Wearables

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Solution Overview

Problem

Conventional tactile sensors face issues with gas or liquid exchange, leading to interference from external heat or moisture, skin irritation, and discomfort, along with high power consumption and noise due to rigid electrodes and non-portable battery charging.

Innovation Solution

A self-powered tactile sensor with nanoscale perforations, utilizing a triboelectric nanogenerator composed of MXene and PVDF triboelectric layers, providing good air and liquid permeability, flexibility, and durability, and incorporating conductive fabric tape and foam tape for comfortable wear.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If conventional sensors are built on airtight substrates, then structural integrity is maintained, but gas or liquid exchange is limited causing skin irritation and discomfort

Engineering Contradiction:
Improveskin irritationVSAvoidsignal acquisition
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The patent employs porous substrates instead of airtight substrates to enable gas and liquid exchange between the sensor and skin environment. This porous structure allows sweat vapor and heat to escape while maintaining mechanical support for the sensor components, thereby eliminating skin irritation and discomfort during prolonged wear.

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The patent utilizes composite material structures combining flexible substrates with porous layers. These composite materials integrate the mechanical strength needed for sensor stability with the permeability required for skin breathability, resolving the contradiction between structural integrity and gas/liquid exchange capabilities.

Inventive Principle:
Principle #40Composite materials

2Measurement precision

If rigid electrodes are employed, then electrical connection is stable, but natural human contact is incompatible causing distorted signals and noise

Engineering Contradiction:
Improvesignal qualityVSAvoidnatural contact
Core Design Contradiction:
Measurement precisionVSEase of operation

Solution Approach 1:

The patent replaces rigid electrodes with flexible thin-film electrodes that can conform to the contours of the human body. These flexible electrodes maintain stable electrical connections while allowing natural skin contact without distortion, thereby improving both signal quality and comfort during wear.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The patent implements dynamically adaptable electrode structures that can flex and deform with body movements. This dynamic flexibility enables the electrodes to maintain optimal contact with the skin throughout various physical activities, preventing signal distortion while preserving natural human contact.

Inventive Principle:
Principle #15Dynamics

3Use of energy by moving object

If traditional battery charging is used, then power supply is reliable, but portability is reduced and power consumption is high

Engineering Contradiction:
Improvepower consumptionVSAvoidpower supply
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The patent incorporates energy harvesting components that automatically generate and store electrical energy from ambient sources such as body movement or temperature differences. This self-service energy generation reduces dependence on external battery charging, lowering overall power consumption while maintaining reliable power supply for sensor operation.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent employs low-power electronics with dynamically adjustable operational parameters. The system adapts its power consumption levels based on activity intensity and environmental conditions, optimizing energy usage while ensuring sufficient power supply for accurate sensing operations.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The sensor effectively monitors human physiological signals with high sensitivity and low noise, offering superior comfort and reduced power consumption, suitable for wearable and interactive applications.

Implementation Method 1

generates its own power through conversion of mechanical energy (such as touch or movement) into electrical energy through triboelectric effect

Methodology Applied
Scientific EffectTriboelectric effect: Triboelectric Effect

Implementation Method 2

The triboelectric effect describes electric charge transfer between two objects when they contact or slide against each other

Methodology Applied
Scientific EffectTriboelectric charge transfer: Triboelectric Effect

Data Source

PatentUS20240418581A1Tactile sensor, touch device, and manufacturing method of tactile sensor
Publication Date: 2024.12.19 CITY UNIVERSITY OF HONG KONG
  • US20240418581A1 patent drawing
  • US20240418581A1 patent drawing
  • US20240418581A1 patent drawing

AI summary

A tactile sensor comprising flexible electrodes and triboelectric layers is provided. The first triboelectric layer is disposed on the first flexible electrode. The second triboelectric layer is disposed on the second flexible electrode. The first and second triboelectric layers cover a same area. The first and second triboelectric layers are located between the first and second flexible electrodes. The second triboelectric layer keeps a distance from the first triboelectric layer when no external force is applied. The first triboelectric layer comprises MXene and polyvinylidene fluoride (PVDF). The first triboelectric layer and the second triboelectric layer have different triboelectric properties and form a triboelectric nanogenerator. A touch device comprising the tactile sensor and a manufacturing method of the tactile sensor are also provided.