Breathing Circuit Heat Pump Cooling

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing breathing circuit devices face challenges in effectively cooling and dehumidifying the breathing gas after CO2 absorption, with current methods such as ice, regenerative coolers, and zeolite coolers being cumbersome, inefficient, or costly in handling and maintenance.

Innovation Solution

A breathing circuit device equipped with a heat pump system that includes a compressor, condenser, and heat exchanger body, allowing for efficient cooling and dehumidification by condensing and evaporating a coolant to regulate breathing gas temperature and humidity, with optional fan-assisted convective flow and flexible heat exchanger contact with the breathing circuit line.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If ice is used for cooling, then cooling effect is achieved, but handling complexity increases and device must be opened

Engineering Contradiction:
Improvebreathing gas temperatureVSAvoidhandling complexity
Core Design Contradiction:
TemperatureVSEase of operation

Solution Approach 1:

The patent employs disposable cooling elements that are pre-filled with phase change material and sealed in deformable packaging. These single-use elements eliminate the need for complex regeneration procedures and repeated device opening, while providing sufficient cooling capacity for the duration of use. The deformable packaging allows easy insertion and ensures good thermal contact with the breathing circuit line.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

2Ease of operation

If regenerative cooler with PCM is used, then handling is simplified, but cooling capacity decreases and lower temperatures cannot be reached

Engineering Contradiction:
Improvehandling simplicityVSAvoidbreathing gas temperature
Core Design Contradiction:
Ease of operationVSTemperature

Solution Approach 1:

The patent uses phase change material with a melting point specifically selected to be above room temperature, enabling the material to absorb latent heat during phase transition from solid to liquid. This parameter selection allows the cooling element to maintain a constant low temperature (below ambient) throughout the phase change process, achieving effective cooling without requiring active regeneration or complex control systems.

Inventive Principle:
Principle #35Parameter changes

3Temperature

If zeolite cooler is used, then cooling and dehumidification are achieved, but manufacturing complexity increases and regeneration is complicated

Engineering Contradiction:
Improvebreathing gas temperatureVSAvoidmanufacturing complexity
Core Design Contradiction:
TemperatureVSEase of manufacture

Solution Approach 1:

The patent employs disposable cooling elements that are pre-filled with phase change material and sealed in deformable packaging. These single-use elements eliminate the need for complex regeneration procedures and repeated device opening, while providing sufficient cooling capacity for the duration of use. The deformable packaging allows easy insertion and ensures good thermal contact with the breathing circuit line.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

4Ease of operation

If disposable coolers are used, then regeneration complexity is avoided, but cost of use increases

Engineering Contradiction:
Improveregeneration simplicityVSAvoidcost of use
Core Design Contradiction:
Ease of operationVSQuantity of substance

Solution Approach 1:

The patent uses phase change material with a melting point specifically selected to be above room temperature, enabling the material to absorb latent heat during phase transition from solid to liquid. This parameter selection allows the cooling element to maintain a constant low temperature (below ambient) throughout the phase change process, achieving effective cooling without requiring active regeneration or complex control systems.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The heat pump system provides improved cooling and dehumidification, maintaining a comfortable breathing climate by adjusting the compressor's operation based on temperature sensors, offering higher cooling capacity and reduced handling complexity compared to traditional methods.

Implementation Method 1

a compressor (33) for condensing a coolant

Methodology Applied
Scientific EffectCompression: Compression

Implementation Method 2

compressor for condensing a coolant

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Implementation Method 3

condenser, which receives the condensed coolant, cools the coolant and releases heat to the surrounding area

Methodology Applied
Scientific EffectHeat conduction: Conduction (thermal)

Implementation Method 4

releases heat to the surrounding area in the process

Methodology Applied
Scientific EffectConvection: Convection

Implementation Method 5

heat exchanger body, which receives the cooled coolant and is in heat-conducting contact with a section of the breathing circuit line

Methodology Applied
Scientific EffectHeat conduction: Conduction (thermal)

Implementation Method 6

cooling means has a heat pump with a compressor for condensing a coolant

Methodology Applied
Scientific EffectEvaporation: Evaporation

Implementation Method 7

heat pump with a compressor for condensing a coolant and with a condenser, which receives the condensed coolant, cools the coolant and releases heat to the surrounding area

Methodology Applied
Scientific EffectLatent heat absorption: Latent Heat

Data Source

PatentUS10188879B2Breathing circuit device
Publication Date: 2019.01.29 DRAGER SAFETY AG & CO KAAA
  • US10188879B2 patent drawing

AI summary

The invention relates to a respiratory circuit appliance with a respiratory line, a CO2 absorber (6) in the respiratory line, and a cooling device for cooling the respiratory gas after it exits the CO2 absorber. Provision is made that the cooling device cools a heating pump with a compressor (33) for compressing/condensing a cooling medium, a condenser (30), which receives the condensed cooling medium, and in so doing releases heat to the surroundings, and with a heat exchanger body (8) which receives the cooled cooling medium and is in heat-conducting contact with a section of the respiratory line.