Aircraft Breathing Hood Gas Level Indicator

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Solution Overview

Problem

Current oxygen masks used in enclosed environments like aircraft lack reliable indicators for oxygen and carbon dioxide levels, making it difficult for users to determine when the supply is running low or if the device is functioning correctly, which can lead to user safety risks.

Innovation Solution

A safety breathing apparatus with a gas-sensitive film or ink indicator inside the mask that changes color to show oxygen and carbon dioxide levels, providing immediate visual feedback to the user, along with a self-contained oxygen generation system that includes a potassium superoxide canister and a chlorate starter candle for extended use.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a portable oxygen mask is used in aircraft fire fighting, then oxygen supply is provided, but the user cannot determine when oxygen or carbon dioxide levels are approaching dangerous levels

Engineering Contradiction:
Improveoxygen supply reliabilityVSAvoidgas level information
Core Design Contradiction:
ReliabilityVSLoss of information

Solution Approach 1:

The patent applies color-changing indicators that visually display oxygen and carbon dioxide levels through distinct color codes (green for safe, yellow for caution, red for danger). This allows users to immediately understand gas levels without complex instrumentation, resolving the information loss problem while maintaining system reliability.

Inventive Principle:
Principle #32Color changes

Solution Approach 2:

The patent implements continuous visual feedback through indicator films and color-coded displays that provide real-time information about oxygen and carbon dioxide levels. This feedback mechanism enables users to monitor their breathing environment and make informed decisions, preventing dangerous situations before they occur.

Inventive Principle:
Principle #23Feedback

2Productivity

If the user extends fire fighting activities due to lack of monitoring, then fire fighting effectiveness may improve, but the user risks becoming light-headed or passing out

Engineering Contradiction:
Improvefire fighting durationVSAvoiduser health risk
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The patent provides preliminary warning through color-coded indicators before dangerous gas levels are reached. The system alerts users in advance (green→yellow→red progression) allowing them to take preventive action before health risks materialize, thus enabling safe extension of fire fighting activities.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

Continuous visual feedback about gas levels allows users to monitor their environment in real-time and adjust their activities accordingly. This feedback loop prevents dangerous situations by alerting users before oxygen depletion or carbon dioxide accumulation reaches harmful levels.

Inventive Principle:
Principle #23Feedback

3Reliability

If the user must remove and replace the mask before returning to fight fire, then safety is maintained, but time is lost and fire fighting efficiency decreases

Engineering Contradiction:
Improveuser safetyVSAvoidfire fighting interruption time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The real-time visual feedback system allows users to continuously monitor gas levels and determine when mask replacement is necessary. This eliminates guesswork and enables users to maximize safe usage time, reducing unnecessary interruptions while maintaining safety through informed decision-making.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system provides preliminary warnings before dangerous levels are reached, allowing users to plan their fire fighting activities and mask replacement timing in advance. This reduces last-minute panic and minimizes interruptions by enabling proactive rather than reactive mask management.

Inventive Principle:
Principle #10Preliminary action

4Loss of information

If a complex oxygen monitoring system is added to the mask, then gas level monitoring is improved, but the device complexity and cost increase

Engineering Contradiction:
Improvegas level informationVSAvoidmask system complexity
Core Design Contradiction:
Loss of informationVSDevice complexity

Solution Approach 1:

The patent uses simple color-changing indicator films and color-coded displays instead of complex electronic monitoring systems. This provides reliable gas level information through intuitive visual cues (green/yellow/red) while keeping the device simple, lightweight, and cost-effective.

Inventive Principle:
Principle #32Color changes

Solution Approach 2:

The patent employs disposable indicator films and simple visual indicators that can be integrated into single-use or limited-use masks. This approach provides effective monitoring without the complexity and cost of reusable electronic systems, aligning with the typical operational lifespan of aircraft fire fighting equipment.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables users to monitor oxygen and carbon dioxide levels continuously, ensuring safe operation and extended use by providing a visual warning when gas levels become dangerous, meeting regulatory requirements for apparent failure or gas supply exhaustion.

Implementation Method 1

A safety breathing apparatus with a gas-sensitive film or ink indicator inside the mask that changes color to show oxygen and carbon dioxide levels

Methodology Applied
Scientific EffectColor change indicator: Thermochromism

Implementation Method 2

a self-contained oxygen generation system that includes a potassium superoxide canister and a chlorate starter candle for extended use

Methodology Applied
Scientific EffectChemical reaction: Chemical Bonding

Implementation Method 3

a self-contained oxygen generation system that includes a potassium superoxide canister and a chlorate starter candle for extended use

Methodology Applied
Scientific EffectCombustion: Combustion

Data Source

PatentUS10046184B2Aircraft crew member protective breathing apparatus
Publication Date: 2018.08.14 BE AEROSPACE INC
  • US10046184B2 patent drawing
  • US10046184B2 patent drawing
  • US10046184B2 patent drawing

AI summary

A self-contained breathing device for use in fighting fires comprising a hood for covering a wearer's head, a membrane for sealing the hood to create a breathing chamber inside the hood, and a source of oxygen disposed inside the hood. The source of oxygen is connected to the user by a conduit inside of the hood, and another conduit directs user-exhaled carbon dioxide to the source of oxygen. The breathing device includes a visual indicator inside of the hood that reacts to the presence of a gas within the hood and provides visual feedback to the user based on a quantity of the gas present in the hood.