Breathing Mask Forehead Support Automatic Adjustment
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Solution Overview
Problem
Existing breathing masks for respirators require manual adjustment of forehead brackets, which is cumbersome and costly due to complex structures, and does not easily accommodate varying patient anatomies.
Innovation Solution
A breathing mask with a forehead support that automatically adjusts through a deformable elastic portion, allowing the forehead support to swing relative to the forehead, reducing the need for manual adjustment and simplifying the structure.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Object-affected harmful factors
If a fixed forehead bracket is arranged to ease pressing feeling, then patient comfort is improved, but adaptability to different patients deteriorates
Solution Approach 1:
The forehead bracket is designed with a rotating joint that allows it to pivot between a first position (protruding forward to reduce pressing on the nose) and a second position (retracted to reduce pressing on the forehead). This dynamic adjustment enables the same bracket to adapt to different patient anatomies and comfort needs without requiring multiple sizes or angles.
2Adaptability or versatility
If an adjustable forehead bracket with manual adjustment is used, then adaptability to different patients is improved, but device complexity deteriorates
Solution Approach 1:
The forehead bracket incorporates a rotating joint with a ball and socket configuration that enables automatic adjustment through simple rotation. The bracket can be easily repositioned by the user or clinician without complex mechanisms, motors, or electronic controls. The simple rotational mechanism provides adaptability while maintaining structural simplicity and low manufacturing complexity.
3Adaptability or versatility
If an adjustable forehead bracket with manual adjustment is used, then adaptability to different patients is improved, but ease of operation deteriorates
Solution Approach 1:
The rotating joint design allows the forehead bracket to be easily repositioned by simply rotating it to the desired angle. The ball and socket mechanism provides smooth rotation without requiring threading, clicking, or complex locking mechanisms. This makes the adjustment process intuitive and easy to perform by patients or clinicians without technical expertise.
4Adaptability or versatility
If a complex forehead bracket structure is used, then adaptability to different patients is improved, but manufacturing cost deteriorates
Solution Approach 1:
The forehead bracket is divided into separate components: a bracket body, a rotating joint with ball and socket, and a connecting mechanism to the headband. This segmentation allows each component to be manufactured independently using simple processes, then assembled together. The modular design reduces manufacturing complexity and cost while maintaining the adaptability provided by the rotating joint.
Solution Approach 2:
The simple rotating joint mechanism requires minimal precision manufacturing compared to complex adjustable mechanisms. The ball and socket design can be produced using standard machining or molding processes, reducing manufacturing cost while providing the necessary adaptability for different patient anatomies.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The breathing mask achieves comfortable, automatic adjustment of the forehead support, reduces manufacturing complexity and costs, and enhances patient comfort by distributing the headband's force effectively, while maintaining stability and ease of use.
Implementation Method 1
an elastic deformable portion for connecting the engagement portion with the connection portion
Data Source
AI summary
The present invention relates to a breathing mask for use in a respirator, comprising a receiving cover comprising an engagement portion for engaging a patient's mouth portion and/or nose portion, a connection portion connected to a breathing pipe, and an elastic deformable portion for connecting the engagement portion with the connection portion; a bracket assembly, comprising a forehead support disposed external of the connection portion and a receiving cover fixing frame fixedly disposed external of the engagement portion, and an elastic member for connecting the forehead support with the receiving cover fixing frame from a bottom of the receiving cover. The breathing mask for use in a respirator according to the present invention may achieve automatic adjustment of the forehead support without manual assistant adjustment.