Brew Chamber Air Preheating for Beverage Temperature Consistency

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Solution Overview

Problem

Beverage machines often fail to dispense beverages at optimal temperatures due to heat loss to cups, brew chambers, and other components, making it difficult to maintain a consistent and desirable temperature profile.

Innovation Solution

The beverage machine incorporates a heater that can deliver both heated air and liquid, with a controller managing the temperature to preheat the brew chamber and dispensing station using heated air before providing heated liquid, ensuring a consistent and hotter beverage dispensing process.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If heated liquid is delivered directly to the brew chamber, then beverage formation can proceed quickly, but the beverage temperature will be inconsistent due to heat loss to cooled components

Engineering Contradiction:
Improvebeverage temperature consistencyVSAvoidbeverage formation time
Core Design Contradiction:
TemperatureVSLoss of time

Solution Approach 1:

The system performs preliminary heating of the brew chamber and dispensing station using heated air before delivering heated liquid. This preheating action ensures that the components are already at optimal temperature when beverage formation begins, eliminating temperature inconsistency without adding significant time to the overall process.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

Heated air serves as an intermediary medium to transfer thermal energy to the brew chamber and dispensing station components. This intermediary heating approach allows efficient heat transfer to preheat components before the actual beverage formation, solving the temperature consistency issue while maintaining process efficiency.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Temperature

If the machine remains idle for extended periods, then energy consumption is reduced, but the brew chamber and components cool down causing temperature inconsistency

Engineering Contradiction:
Improvebrew chamber temperatureVSAvoidenergy consumption
Core Design Contradiction:
TemperatureVSLoss of energy

Solution Approach 1:

The controller activates the heater to deliver heated air to the brew chamber and dispensing station before beverage formation begins. This preliminary heating action compensates for temperature loss during idle periods, ensuring components reach optimal temperature without requiring continuous heating that would waste energy.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system uses periodic heating cycles where the heater is activated only when needed - specifically before beverage formation after idle periods. This periodic action maintains temperature consistency while avoiding continuous energy consumption, as the heater operates intermittently rather than continuously.

Inventive Principle:
Principle #19Periodic action

3Temperature

If heated air is delivered to preheat components, then beverage temperature consistency improves, but the process complexity increases

Engineering Contradiction:
Improvetemperature profile uniformityVSAvoidheating system complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The heater is designed to perform multiple functions: it can deliver heated air for preheating components and heated liquid for beverage formation. This multi-functionality eliminates the need for separate heating systems for air and liquid, reducing overall system complexity while still achieving improved temperature consistency through the air preheating function.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system uses the same heater and control infrastructure to provide both air preheating and liquid heating functions. The controller manages both modes of operation using existing sensors and heating elements, allowing the system to serve itself with improved temperature control without adding complex external heating systems.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution allows for the dispensing of a hotter beverage by preheating the brew chamber and lines with heated air before delivering heated liquid, maintaining an optimal temperature profile regardless of the machine's idle time, thus improving the overall beverage temperature and user experience.

Implementation Method 1

the heater is arranged to heat air received from the air supply and provide only heated air to the dispensing station to preheat at least a portion of the dispensing station prior to forming the beverage

Methodology Applied
Scientific EffectHeating: Heating

Implementation Method 2

an outlet arranged to provide heated liquid to the dispensing station

Methodology Applied
Scientific EffectHeating: Heating

Implementation Method 3

a pump to deliver water from the reservoir to other portions of the machine

Methodology Applied
Scientific EffectPumping: Pump

Data Source

PatentUS12161246B2Air preheating of brew chamber
Publication Date: 2024.12.10 KEURIG GREEN MOUNTAIN INC
  • US12161246B2 patent drawing
  • US12161246B2 patent drawing

AI summary

A beverage machine having a heater arranged to receive unheated liquid and deliver heated liquid to a dispensing station to form a beverage, and to receive unheated air and deliver heated air to the dispensing station to preheat portions of the dispensing station before forming a beverage. The machine may be arranged to deliver heated air to the dispensing station only if a temperature at the dispensing station is below a threshold.