Beverage Brewing Cartridge With Removable Plug

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Solution Overview

Problem

Espresso drinkers face limited selection and higher costs when using pre-packaged brewing cartridges, which restricts their choice of ground coffee and increases the cost per beverage compared to freshly brewed options.

Innovation Solution

A beverage brewing cartridge design featuring a cartridge base, plug, and cover that allows for the insertion of selected brewing material, which can be sealed and tampered within a holder, and includes weakened areas in the plug to allow pressurized liquid to enter and brewed beverage to flow, enabling flexible brewing with customizable materials.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If pre-packaged brewing cartridges are used, then convenience is improved, but selection of brewing material is limited and cost per beverage increases

Engineering Contradiction:
ImproveconvenienceVSAvoidselection of brewing material
Core Design Contradiction:
Ease of operationVSAdaptability or versatility

Solution Approach 1:

The cartridge system is divided into a reusable cartridge base and separable brewing material, allowing users to refill the base with different coffee varieties while maintaining the convenient cartridge format. This segmentation enables both convenience and material selection flexibility.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The cartridge base is pre-manufactured with the brewing chamber, filter, and sealing mechanisms already in place, so users only need to add the brewing material. This preliminary preparation maintains the ease of use while allowing material customization.

Inventive Principle:
Principle #10Preliminary action

2Ease of operation

If pre-packaged brewing cartridges are used, then convenience is improved, but cost per beverage increases

Engineering Contradiction:
ImproveconvenienceVSAvoidcost per beverage
Core Design Contradiction:
Ease of operationVSQuantity of substance

Solution Approach 1:

By separating the expensive reusable cartridge base from the consumable brewing material, users can refill only the material portion, significantly reducing the cost per beverage while retaining the convenience of the pre-assembled cartridge structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The brewing material is discarded after use while the cartridge base is recovered and reused. This approach eliminates the need to discard the entire cartridge assembly, reducing waste and cost per beverage.

Inventive Principle:
Principle #34Discarding and recovering

3Quantity of substance

If a reusable cartridge base is used, then cost per beverage is reduced, but device complexity increases

Engineering Contradiction:
Improvecost per beverageVSAvoiddevice complexity
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The cartridge base is designed as a universal component that can hold different brewing materials and is compatible with standard espresso machines. This multi-functionality justifies the slightly increased complexity by providing long-term cost savings and versatility.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The cartridge base is designed to be easily assembled and disassembled by the user without specialized tools or complex procedures. The self-service capability minimizes the practical complexity despite the reusable design.

Inventive Principle:
Principle #25Self-service

4Productivity

If plug weakened areas are designed to open under pressure, then beverage flow is enabled, but manufacturing precision requirements increase

Engineering Contradiction:
Improvebeverage flowVSAvoidmanufacturing precision
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The plug material properties are modified through controlled weakening at specific locations, creating areas that remain stable under normal conditions but open reliably under brewing pressure. This parameter change approach balances beverage flow requirements with manageable manufacturing precision.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The cartridge system provides flexibility in selecting brewing materials and reduces costs by allowing users to prepare beverages with freshly chosen coffee, offering a cost-effective and customizable brewing solution while maintaining the convenience of pre-packaged options.

Implementation Method 1

The cover is configured to be breached to allow pressurized liquid to enter the beverage brewing cartridge to brew a beverage

Methodology Applied
Scientific EffectPressure gradient: Pressure Gradient

Implementation Method 2

The plug includes weakened areas configured to open after the pressurized liquid enters the beverage brewing cartridge to allow the brewed beverage to flow from the beverage brewing cartridge

Methodology Applied
Scientific EffectPressure gradient: Pressure Gradient

Data Source

PatentUS11840397B2Method of constructing a beverage brewing cartridge
Publication Date: 2023.12.12 RIVERA ADRIAN
  • US11840397B2 patent drawing
  • US11840397B2 patent drawing
  • US11840397B2 patent drawing

AI summary

A beverage brewing cartridge includes a base including a sidewall having first and second open ends and a cover sealed to a rim of the first open end, and a plug configured to be inserted into the second open end. The cartridge is configured to hold beverage brewing material when the plug is inserted. The cover is configured to be breached to allow pressurized liquid to enter the cartridge to brew a beverage. The plug includes weakened areas configured to open after the pressurized liquid enters the cartridge to allow the beverage to flow from the cartridge. A method of constructing the cartridge includes placing the base in a holder, inserting a portion of brewing material into the base through the second open sidewall end, tamping the brewing material in the base through the second open sidewall end, and inserting the plug into the second open sidewall end.