Bridge Crane Anti-Swing Control for Variable Rope Lengths

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Solution Overview

Problem

Current bridge crane control systems face challenges in anti-swing positioning control, particularly with variable rope lengths, due to complexity and the chattering phenomenon associated with sliding mode control, which is not effectively addressed by existing methods.

Innovation Solution

A bridge crane anti-swing method based on first-order dynamic sliding mode variable structure (SMVS) that monitors system parameters, establishes a two-dimensional model, constructs dynamic sliding mode surfaces, and uses an exponential approach law control method to derive traction forces, thereby reducing chattering and achieving smooth control.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If sliding mode control is used for bridge crane anti-swing control, then positioning control performance is improved, but chattering phenomenon occurs and control complexity increases

Engineering Contradiction:
Improvepositioning control precisionVSAvoidchattering phenomenon
Core Design Contradiction:
Manufacturing precisionVSObject-generated harmful factors

Solution Approach 1:

The patent employs dynamic sliding mode surfaces that adapt to variable rope lengths, making the control system dynamic rather than static. The sliding mode surfaces are continuously adjusted based on real-time rope length changes, which reduces chattering while maintaining positioning precision. This is achieved by making the control parameters time-varying and state-dependent.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the control parameters dynamically based on rope length variations. By adjusting the sliding mode surface parameters according to actual rope length, the system adapts to changing conditions without generating chattering. This parameter adaptation allows the system to maintain precision while avoiding the harmful chattering effect.

Inventive Principle:
Principle #35Parameter changes

2Adaptability or versatility

If hierarchical sliding mode and time-varying sliding mode control methods are used for variable rope length, then anti-swing positioning control is achieved, but design complexity increases and chattering is not effectively addressed

Engineering Contradiction:
Improvevariable rope length adaptationVSAvoidcontrol design complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent uses dynamic sliding mode surfaces that automatically adapt to variable rope lengths through real-time parameter adjustment. This dynamic approach achieves adaptability without the complex hierarchical structure, simplifying the control design while maintaining effectiveness for variable rope length scenarios.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The control parameters are dynamically changed based on rope length measurements, allowing the system to adapt to variable rope lengths. This parameter adaptation strategy achieves versatility without requiring complex hierarchical control structures, reducing design complexity while maintaining adaptability.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If conventional sliding mode control is used, then robust control performance is achieved, but chattering phenomenon cannot be effectively suppressed

Engineering Contradiction:
Improvecontrol robustnessVSAvoidchattering phenomenon
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent transitions from static to dynamic sliding mode control, where the control surfaces adapt in real-time to system conditions. This dynamic approach maintains robustness by continuously adjusting to disturbances while suppressing chattering through smooth parameter transitions and adaptive boundary layer management.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The control parameters are dynamically adjusted based on system state and rope length, allowing the system to maintain robust performance while reducing chattering. The parameter changes enable the controller to adapt its aggressiveness, maintaining robustness when needed while suppressing chattering during normal operation.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS11524878B2First-order dynamic sliding mode variable structure-based bridge crane anti-swing method
Publication Date: 2022.12.13 WUYI UNIV
  • US11524878B2 patent drawing
  • US11524878B2 patent drawing

AI summary

A bridge crane anti-swing method based on first-order dynamic sliding mode variable structure includes steps of: constructing a two-dimensional bridge crane system model and a crane system control model, respectively; performing differentiation on two sliding mode surfaces containing swing angle dynamic change and rope length dynamic change to obtain a crane position dynamic sliding surface s1 and a rope length dynamic sliding mode surface s2, respectively; combining a displacement x, a length l and a swing angle θ in the two-dimensional bridge crane system model with the crane position dynamic sliding surface s1 and rope length dynamic sliding mod surface s2 in the crane system control model to obtain a relationship among a horizontal traction force f1, an along-rope traction force f2, the displacement x, the length l and the swing angle θ.