Bridge Package Layout for Thin High-Density Interconnects

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Solution Overview

Problem

There is a need for packages with improved performance and reduced size, particularly in achieving high aspect ratio and high density interconnections while maintaining a compact and thin form factor.

Innovation Solution

The package design incorporates a first and second metallization portion with dielectric layers and interconnects, a bridge, and an encapsulation layer, where the integrated devices and bridge are positioned between the metallization portions, enabling high-density interconnections and efficient electrical paths without the need for extensive solder interconnects.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Length of moving object

If traditional package designs with extensive solder interconnects are used, then reliable electrical connections are achieved, but the package size increases and aspect ratio decreases

Engineering Contradiction:
Improvepackage thicknessVSAvoidelectrical connection reliability
Core Design Contradiction:
Length of moving objectVSReliability

Solution Approach 1:

The patent transitions from planar interconnection to three-dimensional vertical stacking, placing integrated devices at different heights and connecting them through vertical vias and conductive structures. This dimensional change enables high-density interconnections within a reduced footprint and thickness, resolving the contradiction between compact size and reliable electrical connections

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent implements nested metallization structures where conductive layers, vias, and interconnects are embedded within dielectric layers in multiple stacked levels. This nesting approach allows extensive interconnections to be contained within the vertical profile of the package, achieving high connection density without increasing the package footprint or compromising reliability

Inventive Principle:
Principle #7Nested doll (Nesting)

2Productivity

If high-density interconnections are implemented, then package performance is improved, but manufacturing complexity increases

Engineering Contradiction:
Improvedata processing speedVSAvoidinterconnection structure complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent divides the interconnection system into discrete functional layers including separate dielectric layers, conductive layers, and via structures. Each layer performs a specific function (signal transmission, power distribution, or inter-layer connection), which simplifies the manufacturing process by allowing standardized fabrication techniques to be applied to each segment rather than treating the entire complex structure as a single unit

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent employs universal metallization structures that serve multiple functions: conductive interconnects provide both signal transmission and electrical connection, while dielectric layers simultaneously provide electrical isolation and mechanical support. This multi-functionality reduces the number of specialized components needed, thereby simplifying manufacturing while maintaining high-density interconnections for improved data processing performance

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS20250096207A1Package comprising a bridge located between metallization portions
Publication Date: 2025.03.20 QUALCOMM INC
  • US20250096207A1 patent drawing
  • US20250096207A1 patent drawing
  • US20250096207A1 patent drawing

AI summary

A package comprising a first metallization portion; a first integrated device coupled to the first metallization portion; a bridge coupled to the first metallization portion; an encapsulation layer coupled to the first metallization portion; a second metallization portion coupled to the bridge and the encapsulation layer, such that the first integrated device, the bridge and the encapsulation layer are located between the first metallization portion and the second metallization portion, and a second integrated device coupled to the second metallization portion, wherein the second integrated device and the bridge at least partially vertically overlap.